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US4954327A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of silica aerogels

Assignee: Individual
•
Filing: 1988-08-12
•
Granted: 1990-09-04
•
Expires: 2008-08-12
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Abstract

Abstract Silica aerogels which exhibit very little shrinkage or partial growth during processing and drying are produced by foaming and reacting a mixture of an oxidated silicon compound, a salt forming compound and a gas in an aqueous medium. The foamed silica gel is then dried to remove water thereby producing silica aerogel. The silica aerogels may be used as a thermal and sound insulator, filler, catalyst, catalyst carrier, reinforcing agent, binder, absorbent, thickening agent and may have other uses.

Inventors

  • 👤 David H. Blount

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 00:51
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/34; C08K3/36; C01; C01B; C01B33/00; C01B33/113; C01B33/12; C01B33/14; C01B33/157; C01B33/158; C01B33/1585; C04; C04B; C04B38/00; C04B38/10; C09; C09C; C09C1/00; C09C1/28; C09C1/30; C01P; C01P2006/00; C01P2006/22; C01P2006/60

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 128 words
The process for the production of silica aerogels which consists of foaming, mixing and reacting the following components in water: (a) oxidated silicon compound selected from the group consisting of alkali metal silicates, alkaline earth metal silicates, silicate minerals, silicic acid sol, aqueous suspension of colloidal silica and mixtures thereof, in the amount of 50 to 100 parts by weight; (b) salt forming compound selected from the group consisting of mineral acid, organic acids and mixtures thereof, in the amount of 1 to 10 parts by weight; and (c) gas selected from the group consisting of air, nitrogen, hydrogen, oxygen, organic gases and mixtures thereof, in the amount of 1 to 10 parts by weight to produce a foamed silica gel, the foamed silica gel is then dried.
Claim 2
Dependent Claim 128 words
The process for the production of silica aerogels which consists of foaming, mixing and reacting the following components in water: (a) oxidated silicon compound selected from the group consisting of alkali metal silicates, alkaline earth metal silicates, silicate minerals, silicic acid sol, aqueous suspension of colloidal silica and mixtures thereof, in the amount of 50 to 100 parts by weight; (b) salt forming compound selected from the group consisting of mineral acid, organic acids and mixtures thereof, in the amount of 1 to 10 parts by weight; and (c) gas selected from the group consisting of air, nitrogen, hydrogen, oxygen, organic gases and mixtures thereof, in the amount of 1 to 10 parts by weight to produce a foamed silica gel, the foamed silica gel is then dried.
Claim 3
Dependent Claim 35 words
The process of claim 1 wherein up to 20 parts by weight of a surface-active agent is added to components (a) or (b) or to both, percentage based on weight of components (a) and (b).
Claim 4
Dependent Claim 28 words
The process of claim 1 wherein the salt forming compound is a mineral acid and is selected from the group consisting of sulfuric acid, hydrochloric and phosphoric acid.
Claim 5
Dependent Claim 10 words
The process of claim 1 wherein the gas is air.
Claim 6
Dependent Claim 33 words
The process of claim 1 wherein the mineral silicates are selected from the group consisting of clay, talc, wollastonite, zircon, mica, asbestos, willemite, forsterite, pyrope, andalusite, chrysocolla, orthoclase, natrolite, albite and mixtures thereof.
Claim 7
Dependent Claim 43 words
The process of claim 1 wherein the salt forming compound is a phosphoric acid containing compound, selected from the group consisting of phosphoric acid, phosphinic acid, phosphinous acid, organic acid phosphates, and mixtures thereof thereby producing a flame-retardant silica aerogel-phosphorus containing salt mixture.

References Cited (Backward Citations)

US4256682A Cited
US4442175A Cited
US4767429A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-09-03 1994-03-05 1994-09-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-09-03 1998-03-05 1998-09-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-09-03 2002-03-05 2002-09-04 $7700.00 Window Closed / Lapsed

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