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US4933308A Expired / Lapsed US ⏱️ 0.0 years remaining

High strength high toughness TiB2 ceramics

Assignee: JFE Engineering Corp
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Filing: 1989-06-22
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Granted: 1990-06-12
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Expires: 2009-06-22
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Abstract

Abstract A ceramic sintered body comprising TiB 2 as the principal component, 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 . In some cases ZrO 2 includes stabilizers for tetragonal crystal, such as Y 2 O 3 , MgO or CeO 2 . The sintered body has a dense structure where TiB 2 , ZrO 2 and SiC uniformly disperse. ZrO 2 is located at the grain boundary of TiB 2 , and inhibits the grain growth of TiB 2 as well as improves the strength of the sintered body by binding it to TiB 2 strongly. SiC is located not only at the grain boundary but also on the inside of both grains. Since the contract of SiC during cooling process of the sintered body is less than TiB 2 and ZrO 2 , compressive stress is produced in SiC and around thereof. The sintered body is remarkably strengthened by the residual compressive stress, and simultaneously, the high fracture toughness is also achieved.

Inventors

  • 👤 Hiroaki Nishio
  • 👤 Shiro Torizuka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:32
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/5805; C04B35/58064; C04B35/58071; C04B35/622; C04B35/64; C04B35/645

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 49 words
A ceramic sintered body consisting essentially of 50 to 95.5 wt. % TiB 2 , 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , the ceramic sintered body having a three-point flexural strength of not less than 110 kgf/mm 2 .
Claim 2
Dependent Claim 49 words
A ceramic sintered body consisting essentially of 50 to 95.5 wt. % TiB 2 , 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , the ceramic sintered body having a three-point flexural strength of not less than 110 kgf/mm 2 .
Claim 3
Dependent Claim 31 words
The ceramic sintered body of claim 1 of which the content of SiC is 1 to 10 wt. % and the content of ZrO 2 is 5 to 30 wt. %.
Claim 4
Dependent Claim 66 words
A ceramic sintered body consisting essentially of TiB 2 as the principal component, 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , and at least one of, 1 to 8% of Y 2 O 3 , 1 to 4% of MgO and 10 to 21% of CeO 2 , as per cent by weight to ZrO 2 .
Claim 5
Dependent Claim 66 words
A ceramic sintered body consisting essentially of TiB 2 as the principal component, 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , and at least one of, 1 to 8% of Y 2 O 3 , 1 to 4% of MgO and 10 to 21% of CeO 2 , as per cent by weight to ZrO 2 .
Claim 6
Dependent Claim 56 words
A ceramic sintered body consisting of essentially of TiB 2 as the principal component, with an SiC content of 1 to 10 wt. % and ZrO 2 content of 5 to 30 wt. %, wherein the ZrO 2 contains 3 to 7% of Y 2 O 3 as per cent by weight to ZrO 2 .
Claim 7
Dependent Claim 56 words
A ceramic sintered body consisting of essentially of TiB 2 as the principal component, with an SiC content of 1 to 10 wt. % and ZrO 2 content of 5 to 30 wt. %, wherein the ZrO 2 contains 3 to 7% of Y 2 O 3 as per cent by weight to ZrO 2 .
Claim 8
Dependent Claim 66 words
A ceramic sintered body consisting essentially of TiB 2 as the principal component, 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , which further contains 0.5 to 20 wt. % of one of more compounds selected from the group consisting of metal carbides other than SiC, metal nitrides, metal carbonitrides and metal borides other than TiB 2 .
Claim 9
Dependent Claim 66 words
A ceramic sintered body consisting essentially of TiB 2 as the principal component, 0.5 to 30 wt. % of SiC and 2 to 40 wt. % of ZrO 2 , which further contains 0.5 to 20 wt. % of one of more compounds selected from the group consisting of metal carbides other than SiC, metal nitrides, metal carbonitrides and metal borides other than TiB 2 .
Claim 10
Dependent Claim 41 words
The ceramic sintered body of claim 5 wherein said one or more compounds are selected from the group consisting of TiC, VC, ZrC, NbC, Cr 3 C 2 , TaC, TiN, Ti(CN), TaB 2 , ZrB 2 and NbB 2 .
Claim 11
Dependent Claim 46 words
The ceramic sintered body of claim 5 or claim 6 wherein the ZrO 2 contains 1 to 8% of Y 2 O 3 , 1 to 4% of MgO and/or 10 to 21% of CeO 2 , as per cent by weight to ZrO 2 .
Claim 12
Dependent Claim 43 words
The ceramic sintered body of claim 4 which further contains 0.5 to 20 wt. % of one or more compounds selected from the group consisting of metal carbides other than SiC, metal nitrides, metal carbonitrides and metal borides other than TiB 2 .
Claim 13
Dependent Claim 41 words
The ceramic sintered body of claim 8 wherein said one or more compounds are selected from the group consisting of TiC, VC, ZrC, NbC, Cr 3 C 2 , TaC, TiN, Ti(CN), TaB 2 , ZrB 2 and NbB 2 .

References Cited (Backward Citations)

US4555358A Cited
US4762810A Cited
US4837231A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-06-11 1993-12-11 1994-06-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-06-11 1997-12-11 1998-06-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-06-11 2001-12-11 2002-06-12 $7700.00 Window Closed / Lapsed

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