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US4927697A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface mounting leadless components on conductor pattern supporting substrates

Assignee: BAE Systems PLC
•
Filing: 1988-11-28
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Granted: 1990-05-22
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Expires: 2008-11-28
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Abstract

Abstract Flux residue drawn by capillary action into the small gap between a conductor pattern support e.g. a printed circuit board, and a leadless electronic component surface mounted on the support is hard to remove and may corrode the conductor pattern. Herein the component is fixed to the support by a pad of adhesive elastomer so as to give a larger and hence more easily cleanable gap between component and support and the component connector pads are coupled to the conductor pattern by way of solder pillars formed by pre-loading the component connector pads and the pattern with precisely defined amounts of solder and, e.g. during a vapor phase re-flow, causing the pre-loads to merge and form the solder pillars.

Inventors

  • 👤 Peter F. Hill

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 13:08
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3442; H05K3/303; H05K3/305; H05K1/00; H05K1/02; H05K1/0271; H05K2201/00; H05K2201/01; H05K2201/0104; H05K2201/0133; H05K2201/06; H05K2201/068; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10636; H05K2201/10727; H05K2201/10954; H05K2201/10984; H05K2201/20; H05K2201/2036; H05K2203/00; H05K2203/08; H05K2203/087; H05K3/22; H05K3/26; H05K3/3494; H10; H10W; H10W72/00; H10W72/20; H10W72/281; H10W72/287; Y; Y02; Y02P; Y02P70/00; Y02P70/50; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1056; Y10T156/1062; Y10T156/1064; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24826; Y10T428/24917

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 58 words
An assembly of a conductor pattern supporting substrate and a leadless component comprising: a pad of adhesive material fixing the component to the substrate; solder pillars between connection pads of the component and the conductor pattern on the substrate further fixing the component to said substrate such that a stand-off distance formed between the component and the substrate.
Claim 2
Dependent Claim 58 words
An assembly of a conductor pattern supporting substrate and a leadless component comprising: a pad of adhesive material fixing the component to the substrate; solder pillars between connection pads of the component and the conductor pattern on the substrate further fixing the component to said substrate such that a stand-off distance formed between the component and the substrate.
Claim 3
Dependent Claim 19 words
The apparatus claimed in claim 1 wherein said distance is in the range from 0.003 inches to 0.025 inches.
Claim 4
Independent Claim 91 words
A method of mounting a leadless component on a conductor pattern supporting substrate, said method comprising the steps of: holding said component in position on the substrate by way of a pad of adhesive material between the component and the substrate; connecting connector pads of the leadless component by way of solder pillars to the conductor pattern on the substrate; and maintaining a stand-off distance between the component and the substrate so as to alleviate difficulties experienced when cleaning excess material from a space formed between the component and the substrate.
Claim 5
Independent Claim 91 words
A method of mounting a leadless component on a conductor pattern supporting substrate, said method comprising the steps of: holding said component in position on the substrate by way of a pad of adhesive material between the component and the substrate; connecting connector pads of the leadless component by way of solder pillars to the conductor pattern on the substrate; and maintaining a stand-off distance between the component and the substrate so as to alleviate difficulties experienced when cleaning excess material from a space formed between the component and the substrate.
Claim 6
Dependent Claim 23 words
A method as in claim 3, wherein said maintaining step includes maintaining said distance in a range from 0.003 inches to 0.025 inches.
Claim 7
Dependent Claim 23 words
A method as in claim 3, wherein said connecting step includes curing the adhesive and then reflow soldering the component to the substrate.

References Cited (Backward Citations)

GB2047973A Cited
EP0075890A2 Cited
EP0127682A1 Cited
EP0131492A1 Cited
GB2147148A Cited
EP0150928A2 Cited
US4666545A Cited
US4755249A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-05-21 1993-11-20 1994-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-05-21 1997-11-20 1998-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-05-21 2001-11-20 2002-05-22 $7700.00 Window Closed / Lapsed

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