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Titanium hafnium carbide-boride metal based ceramic sintered body

Assignee: National Institute of Advanced Industrial Science and Technology
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Filing: 1989-05-23
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Granted: 1990-03-20
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Expires: 2009-05-23
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Abstract

Abstract The present invention is characterized by a ceramic sintered body consisting of (1) a primary mixed powder in which boride metal powder the MB2 type or M2B5 type (M indicates the metal) is mixed with a titanium hafnium carbide powder; (2) a secondary mixed powder in which titanium carbonitride is mixed with the above-mentioned primary mixed powder; or (3) a tertiary mixed powder or a quaternary mixed powder in which carbide powder such as hafnium carbide or zirconium carbide is mixed with above-mentioned primary mixed powder or the secondary mixed powder. The resulting sintered bodies have high hardness and toughness.

Inventors

  • 👤 Tadahiko Watanabe
  • 👤 Kazuhisa Shobu
  • 👤 Hideki Yamamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:52
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/64; C04B35/645; C04B35/515; C04B35/56; C04B35/5607; C04B35/5611; C04B35/5622; C04B35/5626; C04B35/58; C04B35/58007; C04B35/58014; C04B35/58021; C04B35/5805; C04B35/58057; C04B35/58064; C04B35/58071; C04B35/58078

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 134 words
A titanium hafnium carbide-boride metal-base ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, and (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 2
Dependent Claim 134 words
A titanium hafnium carbide-boride metal-base ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, and (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 3
Dependent Claim 156 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , and (c) greater than 0% but less than 80% by weight of a TiC.sub.α N.sub.β powder wherein α:β ranges from 0:100 to 100:0, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 4
Dependent Claim 156 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , and (c) greater than 0% but less than 80% by weight of a TiC.sub.α N.sub.β powder wherein α:β ranges from 0:100 to 100:0, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 5
Dependent Claim 170 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , and (c) greater than 0% but less than 70% by weight of at least one carbide powder selected from the group consisting of hafnium carbide, zirconium carbide, vanadium carbide, niobium carbide, tantalic carbide, molybdenum carbide and tungsten carbide, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 6
Dependent Claim 170 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , and (c) greater than 0% but less than 70% by weight of at least one carbide powder selected from the group consisting of hafnium carbide, zirconium carbide, vanadium carbide, niobium carbide, tantalic carbide, molybdenum carbide and tungsten carbide, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered body having substantially no pores observable by electron microscope.
Claim 7
Dependent Claim 193 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , (c) greater than 0% but less than 80% by weight of a TiC.sub.α N.sub.β powder wherein α:β ranges from 0:100 to 100:0, and (d) greater than 0% but less than 70% by weight of at least one carbide powder selected from the group consisting of hafnium carbide, zirconium carbide, vanadium carbide, niobium carbide, tantalic carbide, molybdenum carbide and tungsten carbide, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered boby having substantially no pores observable by electron microscope.
Claim 8
Dependent Claim 193 words
A titanium hafnium carbide-boride metal-based ceramic sintered body for use as a cutting tool and mechanical member prepared by sintering a powdery mixture consisting essentially of: (a) a titanium hafnium carbide solid solution having a ratio of atomic weight of titanium to hafnium of from 99:1 to 1:99, (b) from 5 to 95% by weight of at least one boride metal selected from the group consisting of TiB 2 , CrB 2 , TaB 2 , MnB 2 , MoB 2 , VB 2 , NbB 2 , HfB 2 , AlB 2 , ZrB 2 , W 2 B 5 and Mo 2 B 5 , (c) greater than 0% but less than 80% by weight of a TiC.sub.α N.sub.β powder wherein α:β ranges from 0:100 to 100:0, and (d) greater than 0% but less than 70% by weight of at least one carbide powder selected from the group consisting of hafnium carbide, zirconium carbide, vanadium carbide, niobium carbide, tantalic carbide, molybdenum carbide and tungsten carbide, said powdery mixture having a mean particle size of less than 2 μm and said ceramic sintered boby having substantially no pores observable by electron microscope.
Claim 9
Dependent Claim 26 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 1, wherein said powdery mixture has a mean particle size of less than 1 μm.
Claim 10
Dependent Claim 26 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 2, wherein said powdery mixture has a mean particle size of less than 1 μm.
Claim 11
Dependent Claim 26 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 3, wherein said powdery mixture has a mean particle size of less than 1 μm.
Claim 12
Dependent Claim 26 words
A titanium hafnium cabide-boride metal-based ceramic sintered body according to claim 4, wherein said powdery mixture has a mean particle size of less than 1 μm.
Claim 13
Dependent Claim 28 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 1, wherein said sintered body has a transverse rupture strength of 80 to 120 kg/mm 2 .
Claim 14
Dependent Claim 28 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 2, wherein said sintered body has a transverse rupture strength of 80 to 120 kg/mm 2 .
Claim 15
Dependent Claim 28 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 3, wherein said sintered body has a transverse rupture strength of 80 to 120 kg/mm 2 .
Claim 16
Dependent Claim 28 words
A titanium hafnium carbide-boride metal-based ceramic sintered body according to claim 4, wherein said sintered body has a transverse rupture strength of 80 to 120 kg/mm 2 .

References Cited (Backward Citations)

US3433471A Cited
DE1811513A1 Cited
US4108670A Cited
US4132534A Cited
US4451292A Cited
JPS6016867A Cited
US4515746A Cited
JPS60155571A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-03-19 1993-09-18 1994-03-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-03-19 1997-09-18 1998-03-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-03-19 2001-09-18 2002-03-20 $7700.00 Window Closed / Lapsed

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