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US4861649A Expired / Lapsed US ⏱️ 0.0 years remaining

Impact resistent composites

Assignee: Dexter Corp
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Filing: 1987-11-02
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Granted: 1989-08-29
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Expires: 2007-11-02
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Abstract

Abstract The invention relates to an impact resistent syntactic foam-prepreg composite material comprising syntactic foam of microballoons in a matrix resin bonded to a compatible resin containing carbon fiber prepeg in which the syntactic foam is one or more thin uniform layers located within the composite material sufficiently close to an impact prone surface of the composite to enhance the composite's ability to withstand the impact through such surface.

Inventors

  • 👤 James M. Browne

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 07:44
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/22; B32B5/24; B32B5/245; B32B5/18; B32B2262/00; B32B2262/10; B32B2262/106; B32B2305/00; B32B2305/07; B32B2305/076; B32B2305/54; B32B2307/00; B32B2307/50; B32B2307/558; Y; Y10; Y10S; Y10S428/00; Y10S428/902; Y10S428/911; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/24994; Y10T428/249953; Y10T428/249971; Y10T428/249972; Y10T428/249974; Y10T442/00; Y10T442/60; Y10T442/647; Y10T442/649; Y10T442/652

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 106 words
An impact resistent synthetic foam-prepreg composite material comprising at least one layer of a thin film of uniform thickness of a syntactic foam containing rigid microballoons in a resin matrix laminated to a prepreg construction of continuous filaments of high modulus fiber in a thermosetting resin matrix in which the syntactic foam is one or more thin uniform layers located within the composite material sufficiently close to an impact prone surface of the composite to enhance the composite's ability to withstand the impact through such surface and wherein the matrix resin of the syntactic foam is compatible and cocurable with the resin matrix of the prepreg.
Claim 2
Dependent Claim 106 words
An impact resistent synthetic foam-prepreg composite material comprising at least one layer of a thin film of uniform thickness of a syntactic foam containing rigid microballoons in a resin matrix laminated to a prepreg construction of continuous filaments of high modulus fiber in a thermosetting resin matrix in which the syntactic foam is one or more thin uniform layers located within the composite material sufficiently close to an impact prone surface of the composite to enhance the composite's ability to withstand the impact through such surface and wherein the matrix resin of the syntactic foam is compatible and cocurable with the resin matrix of the prepreg.
Claim 3
Dependent Claim 87 words
The impact resistent syntactic foam-prepreg composite material of claim 1 in which at least one layer of the thin film of syntactic foam containing rigid microballoons in a resin matrix is separated from the exterior surface of the composite by about one (1) to about ten (10) layers of such prepreg and at least one layer of the syntactic foam is located within the composite material sufficiently close to an impact prone surface of the composite to enhance the composite's ability to withstand impact through such surface.
Claim 4
Dependent Claim 14 words
The composite material of claim 1 wherein the prepreg is a carbon fiber prepreg.
Claim 5
Dependent Claim 56 words
The composite material of claim 2 wherein at least one layer of the syntactic foam containing rigid microballoons in a resin matrix laminated to the prepreg construction of continuous filaments of high modulus fiber in a resin matrix is separated from the exterior surface by about one (1) to about five (5) layers of such prepreg.
Claim 6
Dependent Claim 60 words
The composite material of claim 4 wherein at least one layer of a thin film of the syntactic foam containing rigid microballoons in a resin matrix laminated to the prepreg construction of continuous filaments of high modulus fiber in a resin matrix is separated from the exterior surface by about one (1) to about three (3) layers of such prepreg.

References Cited (Backward Citations)

US3707434A Cited
US3788937A Cited
US4180211A Cited
US4013810A Cited
US4292882A Cited
US4362778A Cited
US4568603A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-08-28 1993-02-27 1993-08-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-08-28 1997-02-27 1997-08-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-08-28 2001-02-27 2001-08-29 $7700.00 Window Closed / Lapsed

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