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Process for fabricating three-dimensional, free-standing microstructures

Assignee: United States Department of the Army
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Filing: 1988-09-14
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Granted: 1989-07-18
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Expires: 2008-09-14
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Abstract

Abstract A sublimable layer is deposited on a substrate, holes are etched through sublimable layer, a thin-layer structure is deposited on portions of the remaining sublimable layer, and a thick structural support material is deposited to cover the sides and bottoms of the holes and portions of the thin-layer structure. When the sublimable layer is sublimed with the heat, photon enhancement (ultraviolet light) and oxygen purging, a structure is left which consists of a thin layer or layers supported by posts above a substrate.

Inventors

  • 👤 Vincent T. Bly
  • 👤 Alan P. Bradford
  • 👤 J. Thomas Cox

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 06:09
CPC Classifications
B; B81; B81C; B81C1/00; B81C1/00436; B81C1/00444; B81C1/00468; B81C1/00476; B33; B33Y; B33Y10/00; G; G01; G01L; G01L9/00; G01L9/0041; G01L9/0042; H; H10; H10N; H10N19/00; B81B; B81B2201/00; B81B2201/02; B81B2201/0207; B81B2201/04; B81B2201/042

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 159 words
A method of fabricating a three-dimensional, free-standing microstructure including the steps of: preparing a substrate for said microstructure; depositing a sacrificial layer on said substrate; removing at least a portion of said layer in a desired pattern to form holes through said sacrificial layer which expose portions of said substrate, said holes having bottoms and having sloping sides defined by the remaining sacrificial layer; depositing at least one relatively thin layer in a pattern atop said sacrificial layer; depositing a relatively thick structural material in a pattern to continuously cover the sides and bottoms of said holes through said sacrificial layer and to cover at least a portion of said relatively thin layer; and exposing the structure from the preceeding steps to heat and electromagnetic radiation in an oxidizing atmosphere to cause sublimeton of the remaining sacrificial layer, whereby a structure is produced which has said relatively thin layer supported above said substrate by posts of said structural material.
Claim 2
Independent Claim 159 words
A method of fabricating a three-dimensional, free-standing microstructure including the steps of: preparing a substrate for said microstructure; depositing a sacrificial layer on said substrate; removing at least a portion of said layer in a desired pattern to form holes through said sacrificial layer which expose portions of said substrate, said holes having bottoms and having sloping sides defined by the remaining sacrificial layer; depositing at least one relatively thin layer in a pattern atop said sacrificial layer; depositing a relatively thick structural material in a pattern to continuously cover the sides and bottoms of said holes through said sacrificial layer and to cover at least a portion of said relatively thin layer; and exposing the structure from the preceeding steps to heat and electromagnetic radiation in an oxidizing atmosphere to cause sublimeton of the remaining sacrificial layer, whereby a structure is produced which has said relatively thin layer supported above said substrate by posts of said structural material.

References Cited (Backward Citations)

US3539705A Cited
US3846166A Cited
US4262399A Cited
US4783237A Cited
US4674180A Cited
US4740410A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-17 1993-01-16 1993-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-17 1997-01-16 1997-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-17 2001-01-16 2001-07-18 $7700.00 Window Closed / Lapsed

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