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US4842675A Expired / Lapsed US ⏱️ 0.0 years remaining

Integrated circuit isolation process

Assignee: Texas Instruments Inc
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Filing: 1986-07-07
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Granted: 1989-06-27
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Expires: 2006-07-07
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Abstract

Abstract A multiple recess isolation technology avoids stress induced defects while providing a substantially planar surface. A silicon substrate (10) is patterned and etched, creating active moat regions (18) and recesses (20a-b and 21a-b). The recesses are filled with oxide by growing a field oxide (40) in wide recessed regions (21) using a LOCOS process, while depositing a planarization field oxide (44) in narrow recessed regions (20). After etching the structure to obtain a planar surface, standard procedures are used to fabricate the active devices. The process uses a single photolithographic masking step and results in only a very small loss of the width electrically active regions.

Inventors

  • 👤 Richard A. Chapman
  • 👤 Clarence W. Teng

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:10
CPC Classifications
H; H10; H10W; H10W10/00; H10W10/01; H10W10/011; H10W10/014; H10W10/0143; H10W10/0145; H10W10/0147; H10W10/10; H10W10/17; Y; Y10; Y10S; Y10S148/00; Y10S148/05

Claims Analysis

Total Claims: 36
Claim 1
Independent Claim 49 words
A method for isolating regions in a semiconductor substrate separated by narrow and wide recesses comprising: growing a first field oxide only in the wide recesses, and depositing a second field oxide over the substrate to fill the narrow recesses and any remaining unfilled portion of the wide recesses.
Claim 2
Independent Claim 49 words
A method for isolating regions in a semiconductor substrate separated by narrow and wide recesses comprising: growing a first field oxide only in the wide recesses, and depositing a second field oxide over the substrate to fill the narrow recesses and any remaining unfilled portion of the wide recesses.
Claim 3
Dependent Claim 41 words
The method of claim 1 wherein the substrate is covered with a pad oxide layer and a silicon nitride layer and then etched to provide gaps to the bottom of the wide recesses prior to growing of said first field oxide.
Claim 4
Dependent Claim 46 words
The method of claim 1 wherein the substrate is covered with a pad oxide layer, a polysilicon layer and a silicon nitride layer, and further comprising: etching said layers to provide gaps to the substrate in the wide recesses prior to growing said first field oxide.
Claim 5
Dependent Claim 10 words
The method of claim 2 wherein said etch is anisotropic.
Claim 6
Dependent Claim 10 words
The method of claim 3 wherein said etch is anisotropic.
Claim 7
Independent Claim 147 words
A method for fabricating isolation regions for integrated circuits in a silicon substrate comprising: covering a predetermined portion of said substrate with a first oxide layer; covering said first oxide layer with a first silicon nitride layer; etching wide and narrow recesses through said first oxide and first nitride layers to said substrate to form moats adjacent said recesses; depositing a second silicon nitride layer over said substrate; etching said wide recesses to clear a gap through said second nitride layer at the bottom of said wide recesses; growing a first field oxide in said wide recesses on the area exposed by said gap; depositing a second field oxide layer to fill said narrow recess and the remainder of said wide recess; and planarizing said second field oxide layer to a level approximate to the top edge of said recesses to form isolation regions between said moats.
Claim 8
Independent Claim 147 words
A method for fabricating isolation regions for integrated circuits in a silicon substrate comprising: covering a predetermined portion of said substrate with a first oxide layer; covering said first oxide layer with a first silicon nitride layer; etching wide and narrow recesses through said first oxide and first nitride layers to said substrate to form moats adjacent said recesses; depositing a second silicon nitride layer over said substrate; etching said wide recesses to clear a gap through said second nitride layer at the bottom of said wide recesses; growing a first field oxide in said wide recesses on the area exposed by said gap; depositing a second field oxide layer to fill said narrow recess and the remainder of said wide recess; and planarizing said second field oxide layer to a level approximate to the top edge of said recesses to form isolation regions between said moats.
Claim 9
Dependent Claim 23 words
The method of claim 6 and further comprising: forming a polysilicon layer between said first oxide layer and said first silicon nitride layer.
Claim 10
Dependent Claim 27 words
The method of claim 6 and further comprising: growing a second oxide layer to cover the sidewalls of said recesses prior to depositing said second nitride layer.
Claim 11
Dependent Claim 35 words
The method of claim 6 and further comprising: depositing a second oxide layer over said second silicon nitride layer such that said narrow recesses are filled, and said wide recesses are at least partially filled.
Claim 12
Dependent Claim 26 words
The method of claim 9 wherein the remainder of said second oxide layer is removed prior to growing said first field oxide in said wide recesses.
Claim 13
Dependent Claim 24 words
The method of claim 6 and further comprising: removing said first and second silicon nitride layers prior to depositing said second field oxide layer.
Claim 14
Dependent Claim 17 words
The method of claim 6 wherein said recesses are etched to a depth of about 5,000 Angstroms.
Claim 15
Dependent Claim 18 words
The method of claim 6 wherein said second field oxide layer has a thickness of about 10,000 Angstroms.
Claim 16
Dependent Claim 18 words
The method of claim 6 wherein said first field oxide layer has a thickness of about 10,000 Angstroms.
Claim 17
Independent Claim 182 words
A method of fabricating isolation regions for integrated circuits in a monocrystalline silicon substrate comprising: covering a predetermined portion of said substrate with a pad oxide layer; forming a first silicon nitride layer over said pad oxide layer; etching wide and narrow recesses through said pad oxide and first nitride layers to said substrate to form moats adjacent said recesses; growing a first sidewall oxide layer to cover the sidewalls of said recesses; depositing a second silicon nitride layer to cover said first sidewall oxide layer; depositing a second sidewall oxide layer over first and second nitride layers such that said narrow recess is filled; etching said wide recess to clear a gap through said second silicon nitride layer at the bottom of said wide recess; growing a first field oxide on the area exposed exposed by said gaps; removing said first and second silicon nitride layers; depositing a second field oxide layer to fill said narrow recess; and planarizing said second field oxide to a level approximate to the top edge of said recesses to form isolation regions between said moats.
Claim 18
Independent Claim 182 words
A method of fabricating isolation regions for integrated circuits in a monocrystalline silicon substrate comprising: covering a predetermined portion of said substrate with a pad oxide layer; forming a first silicon nitride layer over said pad oxide layer; etching wide and narrow recesses through said pad oxide and first nitride layers to said substrate to form moats adjacent said recesses; growing a first sidewall oxide layer to cover the sidewalls of said recesses; depositing a second silicon nitride layer to cover said first sidewall oxide layer; depositing a second sidewall oxide layer over first and second nitride layers such that said narrow recess is filled; etching said wide recess to clear a gap through said second silicon nitride layer at the bottom of said wide recess; growing a first field oxide on the area exposed exposed by said gaps; removing said first and second silicon nitride layers; depositing a second field oxide layer to fill said narrow recess; and planarizing said second field oxide to a level approximate to the top edge of said recesses to form isolation regions between said moats.
Claim 19
Dependent Claim 45 words
The method of claim 15 and further comprising: removing said pad oxide layer after said step of planarizing; growing a gate oxide layer on the exposed portions of said silicon substrate; and depositing material on said gate oxide layer to be used for transistor gates.
Claim 20
Dependent Claim 23 words
The method of claim 15 wherein the remainder of said second sidewall oxide layer is removed prior to growing said first field oxide.
Claim 21
Dependent Claim 23 words
The method of claim 15 and further comprising: forming a layer of polysilicon between said pad oxide layer and said silicon nitride layer.
Claim 22
Dependent Claim 17 words
The method of claim 15 wherein said recesses are etched to a depth of about 5,000 Angstroms.
Claim 23
Dependent Claim 18 words
The method of claim 15 wherein said second field oxide layer has a thickness of about 10,000 Angstroms.
Claim 24
Dependent Claim 20 words
The method of claim 15 wherein said first field oxide layer is grown to a thickness of about 10,000 Angstroms.
Claim 25
Independent Claim 75 words
A method of isolating active regions in a silicon substrate separated by narrow and wide recesses comprising: filling all recesses with a sidewall oxide; performing a sidewall etch through said sidewall oxide to expose areas in the wide regions; growing a first field oxide on said exposed areas of the silicon substrate; depositing a second field oxide over the remaining substrate to fill the narrow recesses and any remaining unfilled portions of the wide recesses.
Claim 26
Independent Claim 75 words
A method of isolating active regions in a silicon substrate separated by narrow and wide recesses comprising: filling all recesses with a sidewall oxide; performing a sidewall etch through said sidewall oxide to expose areas in the wide regions; growing a first field oxide on said exposed areas of the silicon substrate; depositing a second field oxide over the remaining substrate to fill the narrow recesses and any remaining unfilled portions of the wide recesses.
Claim 27
Dependent Claim 21 words
The method of claim 22 wherein the remainder of said sidewall oxide is removed prior to growing said first field oxide.
Claim 28
Dependent Claim 29 words
The method of claim 22 wherein the substrate is covered with a pad oxide layer and a silicon nitride layer prior to filling the recesses with a sidewall oxide.
Claim 29
Dependent Claim 21 words
The method of claim 24 wherein a polysilicon layer is formed between said pad oxide layer and said silicon nitride layer.
Claim 30
Dependent Claim 17 words
The method of claim 16 wherein the second field oxide is etched to form a planar surface.
Claim 31
Dependent Claim 55 words
The method of claim 22 and further comprising: removing said silicon nitride before depositing said second field oxide; removing said pad oxide layer after depositing said second field oxide; forming a gate oxide on the exposed portions of said silicon substrate; and depositing material on said gate oxide layer to be used for transistor gates.
Claim 32
Dependent Claim 35 words
The method of claim 22 and further comprising: forming a gate oxide layer on the active regions of the silicon substrate; and depositing material on said gate oxide layer to be used for transistor gates.
Claim 33
Dependent Claim 19 words
A semiconductor device whose active regions are separated by isolation regions formed by the process described in claim 1.
Claim 34
Dependent Claim 17 words
A semiconductor device having regions separated by isolation regions formed by the process described in claim 6.
Claim 35
Dependent Claim 18 words
A semiconductor device having active regions separated by isolation regions formed by the process described in claim 15.
Claim 36
Dependent Claim 18 words
A semiconductor device having active regions separated by isolation regions formed by the process described in claim 22.

References Cited (Backward Citations)

US4222792A Cited
US4551911A Cited
US4604162A Cited
US4740480A Cited
US4571819A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-06-26 1992-12-26 1993-06-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-06-26 1996-12-26 1997-06-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-06-26 2000-12-26 2001-06-27 $7700.00 Window Closed / Lapsed

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