Knee protective structure of vehicle

Claim 2

A knee protective structure of a vehicle, comprising; a protective panel extending along a lateral direction of the vehicle under an instrument panel in front of a driver's seat, and having a hollow portion for receiving a steering column of the vehicle, said protective panel having an upper border which extends along the lateral direction of the vehicle and is fixed to a lower border of said instrument panel, and said hollow portion being a U-shaped cut formed in said upper border, said protective panel having an outer surface facing toward the driver's seat, and an inner surface facing toward a front of the vehicle, said protective panel further having a bulge portion projecting toward the driver's seat and having a projecting end portion in which said U-shaped cut is formed; and a reinforcing member fixed to said protective panel so that there is formed between said protective panel and said reinforcing member and enclosed space extending along the lateral direction of the vehicle under said hollow portion, said reinforcing member being fixed to said outer surface of said protective panel and to said bulge portion so that said enclosed space is formed on said projecting end portion under said U-shaped cut.

Claim 3

A structure according to claim 1 wherein said bulge portion has a brim which is formed in said projecting end portion and extends along a boundary of said U-shaped cut from one end to the other, and said reinforcing member extends along the boundary o said U-shaped cut, and covers said brim.

Claim 4

A structure according to claim 2 wherein said outer surface of said protective panel, and said reinforcing member are covered with a protective pad.

Claim 5

A structure according to claim 1 further comprising a steering member which extends along the lateral direction of the vehicle, and supports the steering column, and left and right support brackets fixedly mounted on said steering member on left and right sides of the steering column, respectively, each of said support brackets extending to said protective panel and being fixed to said protective panel.

Claim 6

A knee protective structure of a vehicle, comprising; a protective panel extending along a lateral direction of the vehicle under an instrument panel in front of a dirver's seat, and having a hollow portion for receiving a steering column of the vehicle; and a reinforcing member fixed to said protective panel so that there if formed between said protective panel and said reinforcing member an enclosed space extending along the lateral direction of the vehicle under said hollow portion; said protective panel has an upper border which extends along the lateral direction of the vehicle and is fixed to a lower border of said instrument panel, and said hollow portion is a U-shaped cut formed in said upper border; said protective panel has an outer surface facing toward the driver's seat, and an inner surface facing toward a front of the vehicle, and said reinforcing member is fixed to said outer surface of said protective panel; said protective panel has a bulge portion projecting toward the driver's seat and a projecting end portion in which said U-shaped cut is formed so that said enclosed space is formed on said projecting end portion under said U-shaped cut; said bulge portion has a brim which is formed in said projecting end portion and extends along a boundary of said U-shaped cut from one end to the other, and said reinforcing member extends along the boundary of said U-shaped cut and covers said brim; said outer surface of said protective panel, and said reinforcing member are covered with a protective pad; and said reinforcing member has an inboard half lying on an inboard side of the steering column and an outboard half lying on an outboard side of the steering column and having a rigidity lower than a rigidity of said inboard portion of said reinforcing member.

Claim 7

A knee protective structure of a vehicle, comprising; a protective panel extending along a lateral direction of the vehicle under an instrument panel in front of a dirver's seat, and having a hollow portion for receiving a steering column of the vehicle; and a reinforcing member fixed to said protective panel so that there if formed between said protective panel and said reinforcing member an enclosed space extending along the lateral direction of the vehicle under said hollow portion; said protective panel has an upper border which extends along the lateral direction of the vehicle and is fixed to a lower border of said instrument panel, and said hollow portion is a U-shaped cut formed in said upper border; said protective panel has an outer surface facing toward the driver's seat, and an inner surface facing toward a front of the vehicle, and said reinforcing member is fixed to said outer surface of said protective panel; said protective panel has a bulge portion projecting toward the driver's seat and a projecting end portion in which said U-shaped cut is formed so that said enclosed space is formed on said projecting end portion under said U-shaped cut; said bulge portion has a brim which is formed in said projecting end portion and extends along a boundary of said U-shaped cut from one end to the other, and said reinforcing member extends along the boundary of said U-shaped cut and covers said brim; said outer surface of said protective panel, and said reinforcing member are covered with a protective pad; and said reinforcing member has an inboard half lying on an inboard side of the steering column and an outboard half lying on an outboard side of the steering column and having a rigidity lower than a rigidity of said inboard portion of said reinforcing member.

Claim 8

A structure according to claim 5 wherein said reinforcing member has an opening formed in said outboard half to reduce the rigidity.

Claim 9

A structure according to claim 6 wherein said reinforcing member has an projecting portion which extends along the lateral direction of the vehicle and forms said enclosed space, and said opening is formed in said projecting portion.

Claim 10

A structure according to claim 7 wherein said reinforcing member has an inward flange which is formed in said inboard half and project from an edge of said brim of said bulge portion toward the front of the vehicle.

Claim 11

A structure according to claim 8 wherein said protective panel comprises a base panel, and a bulge member of a shaped plate fixed to said base panel to form said bulge portion.

Claim 12

A knee protective structure of a vehicle, comprising; a protective panel extending along a lateral direction of the vehicle under an instrument panel in front of a driver's seat, and having a hollow portion for receiving a steering column of the vehicle; a reinforcing member fixed to said protective panel so that there is formed between said protective panel and said reinforcing member an enclosed space extending along the lateral direction of the vehicle under said hollow portion; said protective panel has an upper border which extends along the lateral direction of the vehicle and is fixed to a lower border of said instrument panel, and said hollow portion is a U-shaped cut formed in said upper border; said protective panel has an outer surface facing toward the driver's seat, and an inner surface facing toward a front of the vehicle, and said reinforcing member is fixed to said outer surface of said protective panel; said protective panel has a bulge portion projecting toward the driver's seat and a projecting end portion in which said U-shaped cut is formed, and said reinforcing member is fixed to said bulge portion so that said enclosed space is formed on said protecting end portion under said U-shaped cut; a steering member which extends along the lateral direction of the vehicle, and supports the steering column, and left and right support brackets fixedly mounted on said steering member on left and right sides of the steering column, respectively, each of said support brackets extending to said protective panel and being fixed to said protective panel; and left and right intermediate brackets which are fixed to a lower border of said instrument panel and said upper border of said protective panel to join said instrument panel and said protective panel, and placed on the left and right sides of the steering column, respectively, each of said intermediate brackets has a first portion to which said upper border of said protective panel is fixed, and which is substantially flat and horizontal.

Claim 13

A knee protective structure of a vehicle, comprising; a protective panel extending along a lateral direction of the vehicle under an instrument panel in front of a driver's seat, and having a hollow portion for receiving a steering column of the vehicle; a reinforcing member fixed to said protective panel so that there is formed between said protective panel and said reinforcing member an enclosed space extending along the lateral direction of the vehicle under said hollow portion; said protective panel has an upper border which extends along the lateral direction of the vehicle and is fixed to a lower border of said instrument panel, and said hollow portion is a U-shaped cut formed in said upper border; said protective panel has an outer surface facing toward the driver's seat, and an inner surface facing toward a front of the vehicle, and said reinforcing member is fixed to said outer surface of said protective panel; said protective panel has a bulge portion projecting toward the driver's seat and a projecting end portion in which said U-shaped cut is formed, and said reinforcing member is fixed to said bulge portion so that said enclosed space is formed on said protecting end portion under said U-shaped cut; a steering member which extends along the lateral direction of the vehicle, and supports the steering column, and left and right support brackets fixedly mounted on said steering member on left and right sides of the steering column, respectively, each of said support brackets extending to said protective panel and being fixed to said protective panel; and left and right intermediate brackets which are fixed to a lower border of said instrument panel and said upper border of said protective panel to join said instrument panel and said protective panel, and placed on the left and right sides of the steering column, respectively, each of said intermediate brackets has a first portion to which said upper border of said protective panel is fixed, and which is substantially flat and horizontal.

Claim 14

A structure according to claim 10 wherein said left and right support brackets are fixed to said protective panel through said left and right intermediate brackets, respectively.

Claim 15

A structure according to claim 11 wherein each of said intermediate brackets has a substantially flat second portion which projects downwardly from a front end of said first portion, and to which one of said support brackets is fixed.

Claim 16

A structure according to claim 12 wherein said protective panel has left and right upper rearward flanges which are formed in said upper border on both sides of said U-shaped cut so as to project toward the driver's seat, and fixed, respectively, to downwardly facing surfaces of said first portions of said left and right intermediate bracket by at least one bolt- extending substantially vertically, said second portion of each of said intermediate bracket being spaced from said protective panel.

Claim 17

A structure according to claim 13 wherein each said intermediate brackets has a downward projection projecting downwardly from a bottom of said second portion, and said protective panel comprises a base panel having said inner and outer surfaces of said protective panel, and left and right back channel members which are fixed to said inner surface of said base panel so that there is formed between said base panel and each of said back channel members a vertically extending enclosed space, each of said back channel members having an upper end wall formed with a hole in which said downward projection of one of said intermediate brackets is inserted.

Claim 18

A structure according to claim 14 wherein said protective panel comprises an inside member fixed to an inner surface of said bulge portion so as to form an enclosed space extending along the steering column.

Claim 19

A knee protective structure of a vehicle, comprising; an instrument panel, a steering member extending along a lateral direction of the vehicle at a position forward of said instrument panel, a knee protective panel extending in the lateral direction under said instrument panel, and being covered with a pad, an intermediate bracket to which a lower end of said instrument panel is fixed, said intermediate bracket having a first portion which is substantially flat and horizontal and to which an upper end of said protective panel is fixed by fastening means extending substantially vertically, and a support bracket extending along a longitudinal direction of the vehicle and having a front end fixed to said steering member and a rear end fixed to said intermediate bracket.

Claim 20

A knee protective structure of a vehicle, comprising; an instrument panel, a steering member extending along a lateral direction of the vehicle at a position forward of said instrument panel, a knee protective panel extending in the lateral direction under said instrument panel, and being covered with a pad, an intermediate bracket to which a lower end of said instrument panel is fixed, said intermediate bracket having a first portion which is substantially flat and horizontal and to which an upper end of said protective panel is fixed by fastening means extending substantially vertically, and a support bracket extending along a longitudinal direction of the vehicle and having a front end fixed to said steering member and a rear end fixed to said intermediate bracket.