Metal-sulfur type cell having improved positive electrode

Claim 2

A novel metal-sulfur type cell containing an organo-sulfur material consisting essentially as the positive electrode material wherein said organo-sulfur positive electrode material is further characterized by a sulfur-sulfur bond, when in the charged state, which, upon discharge of the positive electrode, is broken to form an organo-sulfur metal salt with metal ions in said cell.

Claim 3

A novel metal-sulfur type call capable of operating at a temperature of 200° C. or lower and providing an energy density of 150 Whrs/Kg or higher comprising a metal negative electrode and an organo-sulfur positive electrode consisting essentially of a material having the general formula, in its charged state, of (R(S) y ) n wherein y=1 to 6; n=2 to 20; and R is one or more different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein said organo-sulfur positive electrode material is further characterized by a sulfur-sulfur bond, when in the charged state, which, upon discharge of the cell, is broken to form an organo-sulfur metal salt with metal ions in said cell.

Claim 4

A novel metal-sulfur type call capable of operating at a temperature of 200° C. or lower and providing an energy density of 150 Whrs/Kg or higher comprising a metal negative electrode and an organo-sulfur positive electrode consisting essentially of a material having the general formula, in its charged state, of (R(S) y ) n wherein y=1 to 6; n=2 to 20; and R is one or more different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein said organo-sulfur positive electrode material is further characterized by a sulfur-sulfur bond, when in the charged state, which, upon discharge of the cell, is broken to form an organo-sulfur metal salt with metal ions in said cell.

Claim 5

The novel metal-sulfur type cell of claim 2 wherein said organo-sulfur positive electrode material has the general formula, in its charged state, of (R(S)y) 2 wherein y=1 to 6; and R is one or more different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic branch or the aromatic ring may have substituted groups thereon.

Claim 6

The novel metal-sulfur type cell of claim 2 wherein said organo-sulfur positive electrode material has the general formula, in its charged state, of RCSS--SSCR' wherein R and R' are the same or different aliphatic or aromatic organic moieties having 1 to 19 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R and/or R' comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R and/or R' comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic branch or the aromatic ring may have substituted groups thereon.

Claim 7

The novel metal-sulfur type cell of claim 2 wherein said organo-sulfur positive electrode material has the general formula, in its charged state, of RS--SR' wherein R and R' are the same or different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R and/or R' comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R and/or R' comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic branch or the aromatic ring may have substituted groups thereon.

Claim 8

The novel metal-sulfur type cell of claim 2 wherein said cell is operated at a temperature of 200° C. or less and said organo-sulfur positive electrode material is a liquid at the operating temperature.

Claim 9

The novel metal-sulfur type cell of claim 6 wherein said organo-sulfur positive electrode material is dissolved in an aprotic solvent.

Claim 10

The novel metal-sulfur type cell of claim 7 wherein said organo-sulfur positive electrode material is dissolved in an aprotic solvent selected from the class consisting of sulfolane, dimethyl sulfoxide, dimethylacetamide, tetramethylurea, N-methylpyrrolidinone, and tetraethylsulfamide.

Claim 11

The novel metal-sulfur type cell of claim 6 wherein said organo-sulfur positive electrode also includes a metallo organic complex material capable of functioning as an electrocatalyst with said cathode material to improve the charge transfer resistance of the liquid cathode material.

Claim 12

The metal-sulfur type cell of claim 6 wherein said liquid organo-sulfur cathode material has dispersed therein an electronically conductive matrix of a fibrous solid material which is chemically resistant to said organo-sulfur material.

Claim 13

The metal-sulfur type cell of claim 10 wherein said electronically conductive matrix of fibrous materials dispersed through said organo-sulfur positive electrode material is selected from the class consisting of carbon and aluminum fibers.

Claim 14

The novel metal-sulfur type cell of claim 2 wherein said cell has a solid electrolyte which separates said organo-sulfur positive electrode from said negative electrode.

Claim 15

The novel metal-sulfur type cell of claim 12 wherein said solid electrolyte separating said organo-sulfur positive electrode from said negative electrode comprises a beta alumina material.

Claim 16

The novel metal-sulfur type cell of claim 2 wherein said negative electrode comprises a material selected from the class consisting of one or more alkali metals and a mixture of one or more alkali metals and one or more alkaline earth metals.

Claim 17

The novel metal-sulfur type cell of claim 14 wherein said negative electrode comprises a material selected from the class consisting of sodium, a mixture of sodium with one or more additional alkali metals, a mixture of sodium with one or more alkaline earth metals, and a mixture of sodium with one or more alkali metals and one or more alkaline earth metals.

Claim 18

The novel metal-sulfur type cell of claim 14 wherein said negative electrode comprises a material selected from the class consisting of lithium, a mixture of lithium with one or more additional alkali metals, a mixture of lithium with one or more alkaline earth metals, and a mixture of lithium with one or more alkali metals and one or more alkaline earth metals.

Claim 19

The novel metal-sulfur type cell of claim 14 wherein said negative electrode comprises a mixture of lithium and sodium.

Claim 20

An novel metal-sulfur type cell capable of operating at a temperature of 150° C. or less and providing an energy density of 200 Whrs/Kg or better comprising: (a) a positive electrode consisting essentially of a liquid organo-sulfur positive electrode material having the general formula, in its charged state, of (R(S) y ) n wherein y=1 to 6; n=1 to 20; and R is one or more different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein said organo-sulfur positive electrode material is further characterized by a sulfur-sulfur bond, when in the charged state, which, upon discharge of the cell, is broken to form an organo-sulfur metal salt with metal ions in said cell; (b) a solid negative electrode comprising a material selected from the class consisting of one or more alkali metals and a mixture of one or more alkali metals and one or more alkaline earth metals; and (c) a solid electrolyte separating said organo-sulfur positive electrode from said negative electrode comprising a beta alumina material.

Claim 21

An novel metal-sulfur type cell capable of operating at a temperature of 150° C. or less and providing an energy density of 200 Whrs/Kg or better comprising: (a) a positive electrode consisting essentially of a liquid organo-sulfur positive electrode material having the general formula, in its charged state, of (R(S) y ) n wherein y=1 to 6; n=1 to 20; and R is one or more different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein said organo-sulfur positive electrode material is further characterized by a sulfur-sulfur bond, when in the charged state, which, upon discharge of the cell, is broken to form an organo-sulfur metal salt with metal ions in said cell; (b) a solid negative electrode comprising a material selected from the class consisting of one or more alkali metals and a mixture of one or more alkali metals and one or more alkaline earth metals; and (c) a solid electrolyte separating said organo-sulfur positive electrode from said negative electrode comprising a beta alumina material.

Claim 22

The metal-sulfur type cell of claim 18 wherein said negative electrode includes sodium.

Claim 23

A novel metal-sulfur type cell capable of operating at a temperature of 200° C. or lower and providing an energy density of 150 Whrs/Kg or higher comprising a metal negative electrode and a positive electrode consisting essentially of a organo-sulfur positive electrode material having the general formula, in its charged state, of R--S--S--R' wherein R and R' consist essentially of the same or different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R or R' comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R or R' comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein the sulfur-sulfur bond of said organo-sulfur positive electrode material in the charged state is broken, upon discharge of the cell, to form the organo-sulfur metal salt with metal ions in said cell having the formula R--S--M or R'--S--M wherein M equals metal ions in said cell.

Claim 24

A novel metal-sulfur type cell capable of operating at a temperature of 200° C. or lower and providing an energy density of 150 Whrs/Kg or higher comprising a metal negative electrode and a positive electrode consisting essentially of a organo-sulfur positive electrode material having the general formula, in its charged state, of R--S--S--R' wherein R and R' consist essentially of the same or different aliphatic or aromatic organic moieties having 1 to 20 carbon atoms, which may include one or more oxygen, sulfur, or nitrogen heteroatoms when R or R' comprises one or more aromatic rings, or one or more oxygen, sulfur, nitrogen, or fluorine atoms associated with the chain when R or R' comprises an aliphatic chain, wherein the aliphatic group may be linear or branched, saturated or unsaturated, and wherein either the aliphatic chain or the aromatic ring may have substituted groups thereon and wherein the sulfur-sulfur bond of said organo-sulfur positive electrode material in the charged state is broken, upon discharge of the cell, to form the organo-sulfur metal salt with metal ions in said cell having the formula R--S--M or R'--S--M wherein M equals metal ions in said cell.

Claim 25

The novel metal-sulfur type cell of claim 20 wherein said negative metal electrode comprises a material selected from the class consisting of one or more alkali metals and a mixture of one or more alkali metals and one or more alkaline earth metals.

Claim 26

The novel metal-sulfur type cell of claim 21 wherein said negative electrode comprises a material selected from the class consisting of sodium, a mixture of sodium with one or more additional alkali metals, a mixture of sodium with one or more alkaline earth metals, and a mixture of sodium with one or more alkali metals and one of more alkaline earth metals.

Claim 27

The novel metal-sulfur type cell of claim 21 wherein said negative metal electrode comprises a material selected from the class consisting of lithium, a mixture of lithium with one or more additional alkali metals, a mixture of lithium with one or more alkaline earth metals, and a mixture of lithium with one or more alkali metals and one or more alkaline earth metals.

Claim 28

The novel metal-sulfur type cell of claim 20 wherein said R or R' groups in said organo-sulfur positive electrode material are selected from the group consisting of methyl groups, hydroxy ethyl groups, dialkylaminothio groups, diaromaticamino groups, aromatic groups, and fluorinated aromatic groups.