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US4831724A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus and method for aligning surface mountable electronic components on printed circuit board pads

Assignee: Western Digital Corp
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Filing: 1987-08-04
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Granted: 1989-05-23
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Expires: 2007-08-04
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Abstract

Abstract A method and apparatus are described for precisely centering the leads of surface mountable electronic components on the pads of a printed circuit board. The method includes coating the pads with solder, placing the leads of the components on the solder coated pads, melting the solder and vibrating the leads relative to the pads while the solder is molten, so that the surface tension of the molten solder centers the leads on the pads. The molten solder is then cooled until it resolidifies.

Inventors

  • 👤 James N. Elliott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 09:19
CPC Classifications
B; B23; B23K; B23K1/00; B23K1/06; H; H05; H05K; H05K13/00; H05K13/04; H05K13/046; H05K13/0465; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3421; H05K2201/00; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10689; H05K2203/00; H05K2203/02; H05K2203/0292; H05K2203/04; H05K2203/048; H05K2203/15; H05K2203/1509; H05K3/3494; Y; Y02; Y02P; Y02P70/00; Y02P70/50; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49144; Y10T29/53; Y10T29/5313; Y10T29/53174; Y10T29/53183

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 67 words
A method for positioning the leads of surface mountable electronic components on solder coated pads of a printed circuit board, comprising the steps of: resting the leads on the solder coated pads; melting the solder; vibrating the leads relative to the pads while the solder is in the molten phase, so that the leads move across the pads; and cooling the molten solder until the solder solidifies.
Claim 2
Independent Claim 67 words
A method for positioning the leads of surface mountable electronic components on solder coated pads of a printed circuit board, comprising the steps of: resting the leads on the solder coated pads; melting the solder; vibrating the leads relative to the pads while the solder is in the molten phase, so that the leads move across the pads; and cooling the molten solder until the solder solidifies.
Claim 3
Dependent Claim 21 words
The method of claim 1, wherein the leads are vibrated relative to the pads at a frequency of approximately 50 Hz.
Claim 4
Independent Claim 68 words
A method for positioning the leads of surface mountable electronic components on solder coated pads of a printed circuit board, comprising the steps of: resting the leads on the solder coated pads; melting the solder; vibrating the leads, pads and solder while the solder is in the molten phase, so as to move the leads relative to the pads; and cooling the molten solder until the solder solidifies.
Claim 5
Independent Claim 68 words
A method for positioning the leads of surface mountable electronic components on solder coated pads of a printed circuit board, comprising the steps of: resting the leads on the solder coated pads; melting the solder; vibrating the leads, pads and solder while the solder is in the molten phase, so as to move the leads relative to the pads; and cooling the molten solder until the solder solidifies.
Claim 6
Independent Claim 60 words
An apparatus for positioning the leads of surface mountable electronic components which are resting on solder coated pads of a printed circuit board, the apparatus comprising: melting means for melting the solder; and vibrating means for vibrating the leads of the electronic components relative to the pads while said solder is molten, so that the leads move across the pads.
Claim 7
Independent Claim 60 words
An apparatus for positioning the leads of surface mountable electronic components which are resting on solder coated pads of a printed circuit board, the apparatus comprising: melting means for melting the solder; and vibrating means for vibrating the leads of the electronic components relative to the pads while said solder is molten, so that the leads move across the pads.
Claim 8
Dependent Claim 23 words
The apparatus of claim 4, wherein said vibrating means includes a device for vibrating the air and directing the vibrations at the components.
Claim 9
Dependent Claim 64 words
The apparatus of claim 4, further comprising: a conveyor belt for supporting and transporting said printed circuit board, wherein said vibrating means includes a rotating cam abutting said belt so that said belt is vibrated by being periodically displaced by the rotation of the cam and the vibrations of the belt are transmitted through the printed circuit board to the leads and the pads.
Claim 10
Dependent Claim 30 words
The apparatus of claim 4, wherein said vibrating means vibrates the leads of the electronic components relative to the printed circuit board pads at a frequency of approximately 50 Hz.
Claim 11
Dependent Claim 16 words
The apparatus of claim 5, wherein said air vibrations have a frequency of approximately 50 Hz.
Claim 12
Dependent Claim 21 words
The apparatus of claim 6, wherein said cam is rotated at a speed to vibrate the belt at approximately 50 Hz.
Claim 13
Independent Claim 72 words
A system for positioning the leads of surface mountable electronic components, the system comprising: a printed circuit board having pads; solder coating the pads of the printed circuit board; surface mountable electronic components having leads resting on the solder coated pads; melting means for melting the solder; and vibrating means for vibrating the leads, pads and solder while said solder is molten so as to move the leads relative to the pads.
Claim 14
Independent Claim 72 words
A system for positioning the leads of surface mountable electronic components, the system comprising: a printed circuit board having pads; solder coating the pads of the printed circuit board; surface mountable electronic components having leads resting on the solder coated pads; melting means for melting the solder; and vibrating means for vibrating the leads, pads and solder while said solder is molten so as to move the leads relative to the pads.
Claim 15
Dependent Claim 26 words
The device of claim 10, wherein said vibrating means includes a device for vibrating the air and directing the vibrations at the leads, pads and solder.
Claim 16
Dependent Claim 61 words
The apparatus of claim 10, further comprising: a conveyor belt moving said printed circuit board, wherein said vibrating means includes a rotating cam abutting said belt so that said belt is vibrated by being periodcally displaced by the rotation of the cam and the vibrations of the belt are transmitted through the printed circuit board to the leads, pads and solder.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-22 1992-11-21 1993-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-22 1996-11-21 1997-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-22 2000-11-21 2001-05-23 $7700.00 Window Closed / Lapsed

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