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US4828956A Expired / Lapsed US ⏱️ 0.0 years remaining

Processes for maintaining the triboelectric stability of electrophotographic developers

Assignee: Xerox Corp
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Filing: 1988-05-02
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Granted: 1989-05-09
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Expires: 2008-05-02
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Abstract

Abstract A process for maintaining the triboelectric stability of an electrophotographic developer composition, comprising: a. providing a first developer composition comprising first toner particles and virgin carrier particles; b. determining the tribo product of said first developer composition; c. providing an aged developer composition by subjecting said first developer composition to at least 5,000 electrophotographic imaging cycles, wherein the tribo product of said aged developer composition is from about 10 to about 200%·μC/g; d. determining the tribo product of said aged developer composition; e. providing a second developer composition comprising second toner particles and said virgin carrier particles; f. incorporating said second developer composition into an electrophotographic imaging device; and g. adding said first toner particles to said device as said second toner particles are depleted by image development; subject to the provision that the tribo product of said first developer composition is unequal to the tribo product of said second developer composition, and the tribo product of said first developer composition and the tribo product of said second developer composition are from about 10 to about 200%·μC/g.

Inventors

  • 👤 John A. Creatura
  • 👤 Deepak R. Maniar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 16:42
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; Y; Y10; Y10S; Y10S222/00; Y10S222/01

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 219 words
A process for maintaining the triboelectric stability of an electrophotographic developer composition, comprising: a. providing a first developer composition comprising first toner particles and virgin carrier particles; b. determining the tribo product of said first developer composition; c. providing an aged developer composition by subjecting said first developer composition to at least 5,000 electrophotographic imaging cycles, wherein the tribo product of said aged developer composition is from about 10 to about 200%·μC/g; d. determining the tribo product of said aged developer composition; e. providing a second developer composition comprising second toner particles and said virgin carrier particles; f. incorporating said second developer composition into an electrophotographic imaging device; and g. adding said first toner particles to said device as said second toner particles are depleted by image development; subject to the provisions that the tribo product of said second developer composition is unequal to the tribo product of said first developer composition, that the tribo product of said second developer composition is within 25 tribo product units of the tribo product of said aged developer composition, that the second developer composition exhibits an initial instability opposite to that of the first developer composition, and that the tribo product of said first developer composition and the tribo product of said second developer composition are from about 10 to about 200%·μC/g.
Claim 2
Dependent Claim 219 words
A process for maintaining the triboelectric stability of an electrophotographic developer composition, comprising: a. providing a first developer composition comprising first toner particles and virgin carrier particles; b. determining the tribo product of said first developer composition; c. providing an aged developer composition by subjecting said first developer composition to at least 5,000 electrophotographic imaging cycles, wherein the tribo product of said aged developer composition is from about 10 to about 200%·μC/g; d. determining the tribo product of said aged developer composition; e. providing a second developer composition comprising second toner particles and said virgin carrier particles; f. incorporating said second developer composition into an electrophotographic imaging device; and g. adding said first toner particles to said device as said second toner particles are depleted by image development; subject to the provisions that the tribo product of said second developer composition is unequal to the tribo product of said first developer composition, that the tribo product of said second developer composition is within 25 tribo product units of the tribo product of said aged developer composition, that the second developer composition exhibits an initial instability opposite to that of the first developer composition, and that the tribo product of said first developer composition and the tribo product of said second developer composition are from about 10 to about 200%·μC/g.
Claim 3
Dependent Claim 27 words
A process in accordance with claim 1 wherein the tribo product of said second developer composition is greater than the tribo product of said first developer composition.
Claim 4
Dependent Claim 27 words
A process in accordance with claim 1 wherein the tribo product of said second developer composition is less than the tribo product of said first developer composition.
Claim 5
Dependent Claim 30 words
A process in accordance with claim 2 wherein said second developer composition has a tribo product within 10 tribo product units of the tribo product of said first developer composition.
Claim 6
Dependent Claim 30 words
A process in accordance with claim 3 wherein said second developer composition has a tribo product within 10 tribo product units of the tribo product of said first developer composition.
Claim 7
Dependent Claim 55 words
A process in accordance with claim 1 wherein said second toner particles and/or said first toner particles contain, as an external additive, a composition selected from the group consisting of fumed silica, silicon derivatives, ferric oxide, hydroxy terminated polyethylenes, polyolefin waxes, polymethylmethacrylate, zinc stearate, chromium oxide, aluminum oxide, titanium oxide, stearic acid, and polyvinylidene fluorides.
Claim 8
Dependent Claim 55 words
A process in accordance with claim 2 wherein said second toner particles and/or said first toner particles contain, as an external additive, a composition selected from the group consisting of fumed silica, silicon derivatives, ferric oxide, hydroxy terminated polyethylenes, polyolefin waxes, polymethylmethacrylate, zinc stearate, chromium oxide, aluminum oxide, titanium oxide, stearic acid, and polyvinylidene fluorides.
Claim 9
Dependent Claim 55 words
A process in accordance with claim 3 wherein said second toner particles and/or said first toner particles contain, as an external additive, a composition selected from the group consisting of fumed silica, silicon derivatives, ferric oxide, hydroxy terminated polyethylenes, polyolefin waxes, polymethylmethacrylate, zinc stearate, chromium oxide, aluminum oxide, titanium oxide, stearic acid, and polyvinylidene fluorides.
Claim 10
Dependent Claim 55 words
A process in accordance with claim 2 wherein said first toner particles or said second toner particles contain, as an external additive, a composition selected from the group consisting of fumed silica, silicon derivatives, ferric oxide, hydroxy terminated polyethylenes, polyolefin waxes, polymethylmethacrylate, zinc stearate, chromium oxide, aluminum oxide, titanium oxide, stearic acid, and polyvinylidene fluorides.
Claim 11
Dependent Claim 55 words
A process in accordance with claim 3 wherein said first toner particles or said second toner particles contain, as an external additive, a composition selected from the group consisting of fumed silica, silicon derivatives, ferric oxide, hydroxy terminated polyethylenes, polyolefin waxes, polymethylmethacrylate, zinc stearate, chromium oxide, aluminum oxide, titanium oxide, stearic acid, and polyvinylidene fluorides.
Claim 12
Dependent Claim 43 words
A process in accordance with claim 2 wherein said first toner particles have an average particle diameter of between about 4 and about 14 microns and said second toner particles have an average particle diameter of between about 6 and about 16 microns.
Claim 13
Dependent Claim 43 words
A process in accordance with claim 3 wherein said first toner particles have an average particle diameter of between about 6 and about 16 microns and said second toner particles have an average particle diameter of between about 4 and about 14 microns.
Claim 14
Dependent Claim 51 words
A process in accordance with claim 1 wherein said first toner particles and said second toner particles both comprise a resin selected from the group consisting of polyesters, polyamides, epoxies, polyurethanes, diolefins, vinyl resins, alkyl acrylate resins, and polymeric esterification products of a dicarboxylic acid and a diol comprising a diphenol.
Claim 15
Dependent Claim 51 words
A process in accordance with claim 2 wherein said first toner particles and said second toner particles both comprise a resin selected from the group consisting of polyesters, polyamides, epoxies, polyurethanes, diolefins, vinyl resins, alkyl acrylate resins, and polymeric esterification products of a dicarboxylic acid and a diol comprising a diphenol.
Claim 16
Dependent Claim 51 words
A process in accordance with claim 3 wherein said first toner particles and said second toner particles both comprise a resin selected from the group consisting of polyesters, polyamides, epoxies, polyurethanes, diolefins, vinyl resins, alkyl acrylate resins, and polymeric esterification products of a dicarboxylic acid and a diol comprising a diphenol.
Claim 17
Dependent Claim 40 words
A process in accordance with claim 1 wherein said virgin carrier particles comprise a material selected from the group consisting of uncoated steel, uncoated nickel, uncoated ferrite, uncoated granular zircon, coated steel, coated nickel, coated ferrite, and coated granular zircon.
Claim 18
Dependent Claim 40 words
A process in accordance with claim 2 wherein said virgin carrier particles comprise a material selected from the group consisting of uncoated steel, uncoated nickel, uncoated ferrite, uncoated granular zircon, coated steel, coated nickel, coated ferrite, and coated granular zircon.
Claim 19
Dependent Claim 40 words
A process in accordance with claim 3 wherein said virgin carrier particles comprise a material selected from the group consisting of uncoated steel, uncoated nickel, uncoated ferrite, uncoated granular zircon, coated steel, coated nickel, coated ferrite, and coated granular zircon.
Claim 20
Dependent Claim 39 words
A process in accordance with claim 2 wherein said second developer composition has a tribo product of from about 130 to about 140%·μC/g and said first developer composition has a tribo product of from about 70 to about 80%·μC/g.
Claim 21
Dependent Claim 39 words
A process in accordance with claim 3 wherein said second developer composition has a tribo product of from about 47 to about 57%·μC/g and said first developer composition has a tribo product of from about 70 to about 80%·μC/g.
Claim 22
Dependent Claim 149 words
A process in accordance with claim 2 wherein said carrier particles comprise a steel core having with a polymeric coating thereover, said first toner particles comprise about 77.5% by weight of a styrene-butadiene resin, about 4 percent by weight of carbon black, about 18 percent by weight of magnetite, about 0.5 percent by weight of distearyl dimethyl ammonium methyl sulfate, said first developer composition comprises about 96 percent by weight of said carrier particles and about 4 percent by weight of said first toner particles, said second toner particles comprise about 77% by weight of a styrene-butadiene resin, about 4 percent by weight of carbon black, about 18 percent by weight of magnetite, about 1 percent by weight of distearyl dimethyl ammonium methylsulfate and said second developer composition comprises about 96 percent by weight of said carrier particles and about 4 percent by weight of said second toner particles.
Claim 23
Dependent Claim 60 words
A process in accordance with claim 21 wherein said carrier particles have a nominal weight median particle diameter of about 125 microns, said polymeric coating comprises polymethylmethacrylate and polyvinylidene fluoride, said first toner particles have an average particle diameter of about 9 microns, and said styrene butadiene resin comprises about 88% by weight styrene and about 12% by weight butadiene.
Claim 24
Dependent Claim 31 words
A process in accordance with claim 22 wherein said first developer composition has a tribo product of about 75%·μC/g and said second developer composition has a tribo product of about 132%·μC/g.
Claim 25
Dependent Claim 157 words
A process in accordance with claim 3 wherein said carrier particles comprise steel particles having a polymeric coating thereover, said first toner particles comprise about 92 percent by weight of a poly-n-butylmethacrylate resin, about 6 percent by weight of carbon black, and about 2 percent by weight of cetyl pyridinium chloride, said first developer composition comprises about 97 percent by weight of said carrier particles and about 3 percent by weight of said first toner particles, said second toner particles comprise about 92 percent by weight of a poly-n-butylmethacrylate resin, about 6 percent by weight of carbon black, about 2 percent by weight of cetyl pyridinium chloride, and, as an external additive, ferric oxide particles present in an amount of about 3 percent by weight of said second start-up toner particles, and said second developer composition comprises about 97 percent by weight of said carrier particles and about 3 percent by weight of said second toner particles.
Claim 26
Dependent Claim 68 words
A process in accordance with claim 24 wherein said carrier particles have a nominal weight median particle diameter of about 130 microns, said polymer coating comprises polymethylmethacrylate and polyvinylidene fluoride, said first toner particles have an average particle diameter of about 11 microns, said poly-n-butylmethyacrylate resin has an average molecular weight of about 68,000, and said second toner particles have an average particle diameter of about 11 microns.
Claim 27
Dependent Claim 31 words
A process in accordance with claim 25 wherein said first developer composition has a tribo product of about 85%·μC/g and said second developer composition has a tribo product of about 52%·μC/g.

References Cited (Backward Citations)

US3970571A Cited
US4288518A Cited
US4264697A Cited
US4511639A Cited
US4537850A Cited
US4621039A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-08 1992-11-07 1993-05-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-08 1996-11-07 1997-05-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-08 2000-11-07 2001-05-09 $7700.00 Window Closed / Lapsed

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