Patent US4826794A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4826794A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst system for (co)polymerization of ethylene in solution

Assignee: Stamicarbon BV
•
Filing: 1988-02-10
•
Granted: 1989-05-02
•
Expires: 2008-02-10
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Catalyst system, suitable for the (co)polymerization of ethylene and optionally minor amounts of 1-alkenes and/or dienes at such temperatures that the copolymer formed goes into solution, to be prepared by combining at least two components A and B, which components comprise: A. one or more magnesium compounds, one or more aluminium compounds, one or more transition metal compounds and optionally one or more halogen compounds, in such amounts that the atomic ratio of halogen to magnesium is at least 2, the atomic ratio of aluminium to transition metal is at least 3, the atomic ratio of aluminium to magnesium is at least 1, and the atomic ratio of magnesium to transition metal is at least 0.5, B. one or more organoaluminium compounds of the general formula R m 1 Al X 1 3-m , where the symbols R 1 are equal or different and represent a hydrocarbon residue with 1-20 carbon atoms and the symbols X 1 are equal or different and represent a hydrogen atom, a group of the general formula --NR 2 2 (where R 2 is a hydrocarbon residue with 1-10 carbon atoms), a group of the general formula --OR 3 (where R 3 is a hydrocarbon residue with 1-20 carbon atoms or a group of the general formula --Si(R 4 ) 3 , where the symbols R 4 are equal or different and represent a hydrogen atom and/or a hydrocarbon residue with 1-20 carbon atoms), and 0<m<3, or a group of the general formula --[OAlR 5 )] n --OAlR 2 5 , where the symbols R 5 are equal or different and represent a hydrocarbon residue with 1-10 carbon atoms, and n≧0, which two components are, separately or in combination, supplied direct to the polymerization vessel in such amounts that the atomic ratio of the aluminium from components B to the aluminium from component A is at least 0.1.

Inventors

  • 👤 Luc M. C. Coosemans
  • 👤 Frans J. P. G. van den Bosch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:35
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/42; C08F10/00; C08F10/02

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 460 words
Catalyst system, suitable for the (co)polymerization of ethylene and optionally minor amounts of 1-alkenes and/or dienes at such temperatures that the copolymer formed goes into solution, to be prepared by combining at least two components A and B, which components comprise: A: one more moe magnesium compounds, one or more aluminium compounds, one or more transition metal compounds and optionally one or more halogen compounds, in such amounts that the atomic ratio of halogen to magnesium is at least 2, the atomic ratio of aluminum to transition metal is at least 3, the atomic ratio of aluminum to magnesium is at least 1, and the atomic ratio of magnesium to transition metal is at least 0.5, said transition metal compound(s) being one or more titanium compound(s) of the general formula Ti(OR 6 )4--pX 2 p and/or Ti(OR 7 )3--qX 3 q, where the symbols R 6 and R 7 are equal or different and represent hydrocarbon radicals with 1-20 carbon atoms, X 2 and X 3 halogen atoms, 0<p<4 and 0<q<3, said magnesium compound(s) being of the general formula R 8 r MgX 4 2-r , where R 8 represents a hydrocarbon radical with 1-20 carbon atoms and X 4 a halogen atom or an alkoxy group, and 0<r<2, said aluminum compound(s) being of the general formula R 9 s AlX 5 3-s , where the symbols R 9 are equal or different and represent a hydrocarbon radical with 1-20 carbon atoms, X 5 represents a halogen atom and 0<s<3, with the optional halogen compound(s) being chlorides; B: one or more organoaluminium compounds of the general formula R m 1 AlX 1 3-m , where the symbols R 1 are equal or different and represent a hydrocarbon radical with 1-20 carbon atoms and the symbols X 1 are equal or different and represent a hydrogen atom, a group of the general formula --NR 2 2 (where R 2 is a hydrocarbon radical with 1-10 carbon atoms), a group of the general formula --[OR 3 (where R 3 is a hydrocarbon radical with 1-20 carbon atoms or a group of the general formula --Si(R 4 ) 3 , where the symbols R 4 are equal or different and represent a hydrogen atom and/or a hydrocarbon radical with 1-20 carbon atoms), and 0<m<3, or a group of the general formula [--(OAlR 5 )] n --OAlR 2 5 ]--(OAlR 5 ) n --OAlR 2 5 , where the symbols R 5 are equal or different and represent a hydrocarbon radical with 1-10 carbon atoms, and n≧0, which two components are, separately or in combination, supplied direct to the polymerization vessel in such amounts that the atomic ratio of the aluminum from component B to the aluminium from component A is at least 0.1.
Claim 2
Dependent Claim 460 words
Catalyst system, suitable for the (co)polymerization of ethylene and optionally minor amounts of 1-alkenes and/or dienes at such temperatures that the copolymer formed goes into solution, to be prepared by combining at least two components A and B, which components comprise: A: one more moe magnesium compounds, one or more aluminium compounds, one or more transition metal compounds and optionally one or more halogen compounds, in such amounts that the atomic ratio of halogen to magnesium is at least 2, the atomic ratio of aluminum to transition metal is at least 3, the atomic ratio of aluminum to magnesium is at least 1, and the atomic ratio of magnesium to transition metal is at least 0.5, said transition metal compound(s) being one or more titanium compound(s) of the general formula Ti(OR 6 )4--pX 2 p and/or Ti(OR 7 )3--qX 3 q, where the symbols R 6 and R 7 are equal or different and represent hydrocarbon radicals with 1-20 carbon atoms, X 2 and X 3 halogen atoms, 0<p<4 and 0<q<3, said magnesium compound(s) being of the general formula R 8 r MgX 4 2-r , where R 8 represents a hydrocarbon radical with 1-20 carbon atoms and X 4 a halogen atom or an alkoxy group, and 0<r<2, said aluminum compound(s) being of the general formula R 9 s AlX 5 3-s , where the symbols R 9 are equal or different and represent a hydrocarbon radical with 1-20 carbon atoms, X 5 represents a halogen atom and 0<s<3, with the optional halogen compound(s) being chlorides; B: one or more organoaluminium compounds of the general formula R m 1 AlX 1 3-m , where the symbols R 1 are equal or different and represent a hydrocarbon radical with 1-20 carbon atoms and the symbols X 1 are equal or different and represent a hydrogen atom, a group of the general formula --NR 2 2 (where R 2 is a hydrocarbon radical with 1-10 carbon atoms), a group of the general formula --[OR 3 (where R 3 is a hydrocarbon radical with 1-20 carbon atoms or a group of the general formula --Si(R 4 ) 3 , where the symbols R 4 are equal or different and represent a hydrogen atom and/or a hydrocarbon radical with 1-20 carbon atoms), and 0<m<3, or a group of the general formula [--(OAlR 5 )] n --OAlR 2 5 ]--(OAlR 5 ) n --OAlR 2 5 , where the symbols R 5 are equal or different and represent a hydrocarbon radical with 1-10 carbon atoms, and n≧0, which two components are, separately or in combination, supplied direct to the polymerization vessel in such amounts that the atomic ratio of the aluminum from component B to the aluminium from component A is at least 0.1.
Claim 3
Dependent Claim 23 words
Catalyst system according to claim 1, characterized in that in component A the atomic ratio of halogen to magnesium is at least 3.
Claim 4
Dependent Claim 27 words
Catalyst system according to claim 1, characterized in that in component A the atomic ratio of the sum of aluminium to transition metal is at least 5.
Claim 5
Dependent Claim 28 words
Catalyst system according to claim 1, characterized in that the atomic ratio of the aluminium from component B to the aluminium from component A is at least 0.2.
Claim 6
Dependent Claim 17 words
Catalyst system according to claim 1, characterized in that the titanium compound is a titanic acid ester.
Claim 7
Dependent Claim 14 words
Catalyst system according to claim 1, characterized in that the titanium compound is tetrabutoxytitanium.
Claim 8
Dependent Claim 23 words
Catalyst system according to claim 1, characterized in that the magnesium compound contains at least one hydrocarbon radical bound to the magnesium atom.
Claim 9
Dependent Claim 26 words
Catalyst system according to claim 1, characterized in that the organoaluminium compound of component A is sesquiethyl aluminium chloride, diethyl aluminium chloride and/or ethyl aluminium dichloride.
Claim 10
Dependent Claim 25 words
Catalyst system according to claim 1, characterized in that component A, besides the magnesium, aluminium and transition metal compounds, also comprises one or more chlorides.
Claim 11
Dependent Claim 30 words
Catalyst system according to claim 9, characterized in that the chlorides are chlorides of alkyl, acyl, aryl, and/or chlorides of elements from groups 3a and 4a of the Periodic System.
Claim 12
Dependent Claim 21 words
Catalyst system according to claim 1, characterized in that the components A and/or B also comprise one or more electron donors.
Claim 13
Dependent Claim 20 words
Catalyst system according to claim 1, characterized in that the aluminium compound of component B is a dialkyl aluminium alkoxide.
Claim 14
Dependent Claim 19 words
Catalyst system according to claim 1, characterized in that the aluminium compound of component B is an alkyl aluminoxane.
Claim 15
Dependent Claim 19 words
Catalyst system according to claim 1, characterized in that the aluminium compound of component B is an alkyl siloxalane.
Claim 16
Dependent Claim 33 words
Catalyst system according to claim 1, characterized in that component B comprises, besides the organoaluminium compound, one or more other metal alkyls selected from the group consisting of dialkylmagnesium, dialkylzinc, trialkylborium and alkylllithium.
Claim 17
Dependent Claim 19 words
Catalyst system according to claim 1, characterized in that besides component A and component B a chloride is present.
Claim 18
Dependent Claim 88 words
Catalyst system according to claim 1, characterized in that of component A the titanium compound is a titanic acid ester and the aluminium compound an alkyl aluminium halide, and of component B the aluminium compound is alkyl aluminoxane, dialkyl aluminium alkoxide, an alkylsiloxalane and/or a mixture of these with an electron donor, and in that a chloride of alkyl, acyl, aryl and/or of elements from groups 3a and 4a of the Periodic System is present, which is supplied to the polymerization vessel before or simultaneously with component A.
Claim 19
Dependent Claim 35 words
Process for the preparation of a catalyst according to claim 1, characterized in that the magnesium compound, the aluminium compound and optionally a chloride are mixed with each other before the titanium compound(s) is/are added.
Claim 20
Dependent Claim 17 words
Process according to claim 1, characterized in that mixing is effected at a temperature below 125° C.

References Cited (Backward Citations)

US4172050A Cited
DE2700163A1 Cited
FR2388835A1 Cited
EP0021753A1 Cited
GB2059973A Cited
EP0057050A2 Cited
EP0058549A2 Cited
US4409126A Cited
US4535069A Cited
EP0131420A1 Cited
US4496661A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-01 1992-10-31 1993-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-01 1996-10-31 1997-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-01 2000-10-31 2001-05-02 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag