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US4818567A Expired / Lapsed US ⏱️ 0.0 years remaining

Coated metallic particles and process for producing same

Assignee: Osram Sylvania Inc
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Filing: 1986-10-14
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Granted: 1989-04-04
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Expires: 2006-10-14
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Abstract

Abstract Metallic coated particles are disclosed which comprise a core consisting essentially of a material selected from the group consisting of metals, metal alloys, ceramics, ceramic glasses, and a coating relatively uniformly distributed on the core. The coating consists essentially of a relatively ductile and/or malleable metallic material selected from the group consisting of metals and metal alloys. The process for producing the coated particles involves increasing the aspect ratio of the ductile and/or malleable material, and mechanically applying it to a powder material which is to be the core of the particles.

Inventors

  • 👤 Preston B. Kemp, Jr.
  • 👤 Robert J. Holland, Sr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 14:55
CPC Classifications
B; B22; B22F; B22F1/00; B22F1/17; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12181

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 155 words
A process for producing coated powder particles, said process comprising: (a) increasing the aspect ratio of relatively ductile and/or malleable metallic powder particles selected from the group consisting of metal powder particles and metal alloy powder particles to greater than about 50 to 1 by relatively high speed milling; and (b) mechanically applying the resulting ductile and/or malleable metallic particles having the increased aspect ratio to a powder material selected from the group consisting of metal powder, metal alloy powder, ceramic powder, and ceramic glass powder, by relatively low speed milling, said powder material being sufficiently less deformable than said ductile and/or malleable metallic powder, to produce coated particles consisting essentially of a core which consists essentially of said powder material and a coating relatively uniformly distributed on said core, said coating consisting essentially of said ductile and/or malleable metal, said coated particles having a particle size of less than about 50 micrometers in diameter.
Claim 2
Dependent Claim 155 words
A process for producing coated powder particles, said process comprising: (a) increasing the aspect ratio of relatively ductile and/or malleable metallic powder particles selected from the group consisting of metal powder particles and metal alloy powder particles to greater than about 50 to 1 by relatively high speed milling; and (b) mechanically applying the resulting ductile and/or malleable metallic particles having the increased aspect ratio to a powder material selected from the group consisting of metal powder, metal alloy powder, ceramic powder, and ceramic glass powder, by relatively low speed milling, said powder material being sufficiently less deformable than said ductile and/or malleable metallic powder, to produce coated particles consisting essentially of a core which consists essentially of said powder material and a coating relatively uniformly distributed on said core, said coating consisting essentially of said ductile and/or malleable metal, said coated particles having a particle size of less than about 50 micrometers in diameter.
Claim 3
Dependent Claim 23 words
A process of claim 1 wherein said aspect ratio is increased by relatively high speed attritor milling of said ductile and/or malleable metal.
Claim 4
Dependent Claim 25 words
A process of claim 1 wherein said core metal is selected from the group consisting of iron, iron alloys, steels, stainless steels, and cobalt alloys.
Claim 5
Dependent Claim 33 words
A process of claim 1 wherein the mechanical application step is accomplished by relativley low speed attritor milling of said powder material with said ductile and/or malleable metal having the increased aspect ratio.
Claim 6
Dependent Claim 34 words
A process of claim 1 wherein said ductile and/or malleable metal is selected from the group consisting of copper, copper alloys, aluminum, aluminum alloys, iron, iron alloys, nickel, nickel alloys, lead, and lead alloys.
Claim 7
Dependent Claim 35 words
A process of claim 1 wherein said core is selected from the group consisting of iron, iron alloys, and cobalt alloys, and said coating is selected from the group consisting of aluminum and aluminum alloys.
Claim 8
Dependent Claim 15 words
A process of claim 6 wherein said core is iron and said coating is aluminum.
Claim 9
Dependent Claim 17 words
A process of claim 1 wherein the particle size is less than about 20 micrometers in diameter.
Claim 10
Dependent Claim 17 words
A process of claim 8 wherein the particle size is less than about 10 micrometers in diameter.

References Cited (Backward Citations)

US4589919A Cited
US4381944A Cited
US4613371A Cited
US4584078A Cited
US4643765A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-04-03 1992-10-03 1993-04-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-04-03 1996-10-03 1997-04-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-04-03 2000-10-03 2001-04-04 $7700.00 Window Closed / Lapsed

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