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Process for making diamond, doped diamond, diamond-cubic boron nitride composite films

Assignee: University of California
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Filing: 1987-08-19
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Granted: 1989-03-28
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Expires: 2007-08-19
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Abstract

Abstract A process and apparatus that may be used for the production of diamond and doped diamond films at high rates by activated reactive vapor deposition. Carbon is evaporated in a vacuum chamber in the presence of atomic hydrogen containing plasma to form diamond precursors which then deposit on a substrate located within the vacuum chamber.

Inventors

  • 👤 Chandra V. Desphandey
  • 👤 Rointan F. Bunshah
  • 👤 Hans J. Doerr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:49
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/24; C23C14/06; C23C14/0605; C23C14/32; C30; C30B; C30B25/00; C30B25/02; C30B29/00; C30B29/02; C30B29/04

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 108 words
A process for depositing films comprising diamond on a substrate, said process comprising the steps of: supporting a substrate in a vacuum; evaporating a source of carbon to produce a carbon vapor in a zone between the source of carbon and the substrate; introducing a hydrogen containing gas into said zone; accelerating electrons from an electron source into said zone to ionize said carbon vapor and hydrogen containing gas to form carbon-hydrogen complex precursor molecules in said zone, depositing said precursor molecules from said zone onto said substrate; and maintaining said substrate at a temperature sufficient to dissociate said deposited precursor molecules to form said film comprising diamond.
Claim 2
Dependent Claim 108 words
A process for depositing films comprising diamond on a substrate, said process comprising the steps of: supporting a substrate in a vacuum; evaporating a source of carbon to produce a carbon vapor in a zone between the source of carbon and the substrate; introducing a hydrogen containing gas into said zone; accelerating electrons from an electron source into said zone to ionize said carbon vapor and hydrogen containing gas to form carbon-hydrogen complex precursor molecules in said zone, depositing said precursor molecules from said zone onto said substrate; and maintaining said substrate at a temperature sufficient to dissociate said deposited precursor molecules to form said film comprising diamond.
Claim 3
Dependent Claim 15 words
A diamond deposition process according to claim 1 wherein said source of carbon is graphite.
Claim 4
Dependent Claim 17 words
A diamond deposition process according to claim 2 wherein said graphite is evaporated by an electron beam.
Claim 5
Dependent Claim 27 words
A diamond deposition process according to claim 1 wherein said hydrogen containing gas is selected from the group consisting of hydrogen, methane ethane and other hydrocarbon gases.
Claim 6
Dependent Claim 37 words
A diamond deposition process according to claim 4 wherein said hydrogen containing gas is a mixture of hydrogen and hydrocarbon gases or a mixture of hydrogen and argon or a mixture of hydrogen, argon and hydrocarbon gases.
Claim 7
Dependent Claim 26 words
A diamond deposition process according to claim 1 wherein said substrate is selected from the group consisting of stainless steel, molybdenum, glass, quartz, silicon and aluminum.
Claim 8
Dependent Claim 26 words
A diamond deposition process according to claim 1 wherein the temperature of said substrate is maintained at temperatures of between about 600° C. and 1000° C.
Claim 9
Dependent Claim 27 words
A diamond deposition process according to claim 1 wherein the partial pressure of said hydrogen containing gas is between about 2×10 -4 torr and 20×10 -3 torr.
Claim 10
Dependent Claim 15 words
A diamond deposition process according to claim 8 wherein said hydrogen containing gas is hydrogen.
Claim 11
Dependent Claim 27 words
A diamond deposition process according to claim 1 wherein the electrons which are deflected into said zone are produced by said electron source comprising a heated filament.
Claim 12
Dependent Claim 17 words
A diamond deposition process according to claim 10 wherein said filament is tungsten, tantalum, molybdenium or carbon.
Claim 13
Dependent Claim 23 words
A diamond deposition process according to claim 1 wherein said electrons are deflected into said zone by accelerating said electrons toward an anode.
Claim 14
Dependent Claim 23 words
A diamond deposition process according to claim 10 wherein the electrons generated by said filament are accelerated through said zone toward an anode.
Claim 15
Dependent Claim 18 words
A diamond deposition process according to claim 13 wherein the potential at said anode is about 80 volts.
Claim 16
Dependent Claim 25 words
A diamond deposition process according to claim 1 wherein said film is doped with p and n type dopants such as aluminum, lithium or boron.
Claim 17
Dependent Claim 17 words
A deposition process according to claim 1 wherein a film comprising diamond cubic boron nitride is deposited.
Claim 18
Dependent Claim 26 words
A diamond deposition process according to claim 15 wherein a boron containing gas is introduced into said zone to provide a film comprising boron doped diamond.
Claim 19
Dependent Claim 31 words
A diamond deposition process according to claim 15 wherein vapor of metal organic compounds such as trimethyl aluminum are introduced into said zone to provide a film comprising aluminum doped diamond.
Claim 20
Dependent Claim 40 words
A diamond deposition process according to claim 1 wherein said hydrogen containing gas contains CH 4 , nitrogen and hydrogen and boric acid/boric oxide is co-evaporated with said carbon to thereby form a film comprising cubic boron nitride doped diamond.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-27 1992-09-26 1993-03-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-27 1996-09-26 1997-03-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-27 2000-09-26 2001-03-28 $7700.00 Window Closed / Lapsed

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