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US4804612A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly heat-resistant positive-working o-quinone diazide containing photoresist composition with novolac resin made from phenol with ethylenic unsaturation

Assignee: Tokyo Ohka Kogyo Co Ltd
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Filing: 1987-06-16
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Granted: 1989-02-14
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Expires: 2007-06-16
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Abstract

Abstract Although the positive-working photoresist composition comprises a phenolic novolac resin as the film-forming component and a known photosensitizing compound as in conventional compositions, the novolac resin is prepared from a specific mixture of two classes of phenolic compounds including, one, phenol, cresols and/or resorcinol and, the other, one or more of the phenolic compounds having a nucleus-substituting group selected from allyloxy, allyloxymethyl, allyl dimethyl silyl, 2-(allyl dimethyl silyl) ethoxy, cinnamoyl, acryloyl and methacryloyl groups. By virtue of this unique combination to give the phenolic moiety in the novolac resin, the photoresist composition has markedly improved heat resistance as well as stability against plasma in dry etching so that the composition can give a patterned photoresist layer with extreme fineness having high fidelity to the mask pattern.

Inventors

  • 👤 Shingo Asaumi
  • 👤 Hidekatsu Kohara
  • 👤 Hatsuyuki Tanaka
  • 👤 Toshimasa Nakayama

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 11:25
CPC Classifications
G; G03; G03C; G03C1/00; G03C1/005; G03C1/06; G03C1/08; G03C1/10; C; C08; C08G; C08G8/00; C08G8/04; C08G8/08; G03F; G03F7/00; G03F7/004; G03F7/022; G03F7/023; G03F7/0233; G03F7/0236; G03F7/20; G03F7/22

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 118 words
A positive-working photoresist composition which comprises: (A) 100 parts by weight of a phenol novolac resin which is a co-condensation product of formaldehyde and a reaction mixture of two phenolic compounds comprising: (a) at least 50% by weight of a first phenolic compound selected from the group consisting of phenol, o-cresol, m-cresol, p-cresol and resorcinol, and (b) up to 50% by weight of a second phenolic compound which is a phenol substituted with an ethylenically unsaturated substitutent selected from the group consisting of allyloxy, allyloxymethyl, allyl dimethyl silyl, 2-(allyl dimethyl silyl) ethoxy cinnamoyl, acryloyl and methacryloyl groups; and (B) as the photosensitive compound, from 20 to 60 parts by weight of an ester of naphthoquinone diazide sulfoc acid.
Claim 2
Dependent Claim 118 words
A positive-working photoresist composition which comprises: (A) 100 parts by weight of a phenol novolac resin which is a co-condensation product of formaldehyde and a reaction mixture of two phenolic compounds comprising: (a) at least 50% by weight of a first phenolic compound selected from the group consisting of phenol, o-cresol, m-cresol, p-cresol and resorcinol, and (b) up to 50% by weight of a second phenolic compound which is a phenol substituted with an ethylenically unsaturated substitutent selected from the group consisting of allyloxy, allyloxymethyl, allyl dimethyl silyl, 2-(allyl dimethyl silyl) ethoxy cinnamoyl, acryloyl and methacryloyl groups; and (B) as the photosensitive compound, from 20 to 60 parts by weight of an ester of naphthoquinone diazide sulfoc acid.
Claim 3
Dependent Claim 22 words
A photoresist composition of claim 1 wherein the first phenolic compound is m-cresol and the second phenolic compound is 4-hydroxyphenyl allyl ether.
Claim 4
Dependent Claim 22 words
A photoresist composition of claim 1 wherein the first phenolic compound is m-cresol and the second phenolic compound is 4-(allyl dimethyl silyl)phenol.
Claim 5
Dependent Claim 21 words
A photoresist composition of claim 1 wherein the first phenolic compound is phenol and the second phenolic compound is 4-cinnamoyl phenol.
Claim 6
Dependent Claim 20 words
A photoresist composition of claim 1 wherein the first phenolic compound is resorcinol and the second phenolic compound is 4-phenol.
Claim 7
Dependent Claim 22 words
A photoresist composition of claim 1 wherein the first phenolic compound is m-cresol and the second phenolic compound is 2-hydrosybenzyl allyl ether.
Claim 8
Dependent Claim 21 words
A photoresist composition of claim 1 wherein the first phenolic compound is m-cresol and the second phenolic compound is 2-acryloyl phenol.
Claim 9
Dependent Claim 21 words
A photoresist composition of claim 1 wherein the first phenolic compound is m-cresol and the second phenolic compound is 2-methacroyl phenol.
Claim 10
Dependent Claim 47 words
The photoresist composition of claims 1, 2, 3, 4, 5, 6, 7 or 8 wherein the reaction mixture from which the novolac resin is prepared contains 60 to 90% by weight of the first phenolic compound and 40 to 10% by weight of the second phenolic compound.

References Cited (Backward Citations)

US4289838A Cited
US4299911A Cited
US4439291A Cited
US4477553A Cited
US4529682A Cited
US4435496A Cited
DD239283A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-02-14 1992-08-15 1993-02-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-02-14 1996-08-15 1997-02-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-02-14 2000-08-15 2001-02-14 $7700.00 Window Closed / Lapsed

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