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Bicomponent fibers and webs made therefrom

Assignee: 3M Co
•
Filing: 1987-07-31
•
Granted: 1989-01-03
•
Expires: 2007-07-31
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Abstract

Abstract Biocomponent fibers, and webs made therefrom, are taught in which one component of the fibers is a crystallizable material. When a web of the fibers is heated in a mold above the temperature at which crystallization occurs, the fibers tend to be set in the position they are held in the mold. A preferred fiber comprises blown fibers comprising as one component amorphous, crystallizable polyethylene terephthalate, and as the other component polypropylene. A web of such fibers not only becomes formed into a shape-retaining form by crystallization during the molding process, but also can be further established in its shape-retaining character by heating the web above the softening point of the polypropylene, whereupon the fibers become bonded at their points of intersection.

Inventors

  • 👤 Dennis L. Krueger
  • 👤 Daniel E. Meyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 07:35
CPC Classifications
B; B01; B01D; B01D39/00; B01D39/14; B01D39/16; B01D39/1607; B01D39/1623; D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; D04H1/56; B01D2239/00; B01D2239/02; B01D2239/0216; B01D2239/0233; B01D2239/04; B01D2239/0457; B01D2239/06; B01D2239/0604; B01D2239/0622; B01D2239/065; B01D2239/0654; B01D2239/0668; B01D2239/0681; B01D2239/08; B01D2239/086; B01D2239/12; B01D2239/1233; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24628; Y10T428/249921; Y10T428/25; Y10T428/26; Y10T428/269; Y10T428/29; Y10T428/2913; Y10T428/2927; Y10T428/2929; Y10T428/298

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 147 words
A fibrous web having a non-planar shape and comprising blown bicomponent fibers that individually comprise a first polymeric material extending longitudinally along the fiber through a first portion of the cross-sectional area of the fiber and a second polymeric material extending longitudinally along the fiber through a second portion of the cross-sectional area of the fiber; the web being given its non-planar shape by first preparing the web with the first polymeric material in an amorphous form from which it undergoes a crystallization at a temperature less than the melting temperature of the second polymeric material; placing the web in a mold which conforms the web to the stated non-planar shape; and subjecting the web to an elevated temperature at which the first polymeric material undergoes crystallization and holds the web in the non-planar shape but which is below the melting temperature of the second polymeric material.
Claim 2
Dependent Claim 147 words
A fibrous web having a non-planar shape and comprising blown bicomponent fibers that individually comprise a first polymeric material extending longitudinally along the fiber through a first portion of the cross-sectional area of the fiber and a second polymeric material extending longitudinally along the fiber through a second portion of the cross-sectional area of the fiber; the web being given its non-planar shape by first preparing the web with the first polymeric material in an amorphous form from which it undergoes a crystallization at a temperature less than the melting temperature of the second polymeric material; placing the web in a mold which conforms the web to the stated non-planar shape; and subjecting the web to an elevated temperature at which the first polymeric material undergoes crystallization and holds the web in the non-planar shape but which is below the melting temperature of the second polymeric material.
Claim 3
Dependent Claim 29 words
A fibrous web of claim 1 in which the melting temperature of the first polymeric material after crystallization is higher than the melting temperature of the second polymeric material.
Claim 4
Dependent Claim 15 words
A fibrous web of claim 1 in which the first polymeric material comprises polyethylene terephthalate.
Claim 5
Dependent Claim 14 words
A fibrous web of claim 1 in which the second polymeric material comprises polyethylene.
Claim 6
Dependent Claim 15 words
A fibrous web of claim 4 in which the first polymeric material comprises polyethylene terephthalate.
Claim 7
Dependent Claim 25 words
A fibrous web of claim 1 in which the fibers are bonded by coalescing of one of the polymeric materials at intersections of the fibers.
Claim 8
Dependent Claim 24 words
A fibrous web of claim 6 in which the fibers are bonded by coalescing of the second polymeric material at intersections of the fibers.
Claim 9
Dependent Claim 19 words
A fibrous web of claim 1 in which the bicomponent fibers average no more than 10 micrometers in diameter.
Claim 10
Dependent Claim 16 words
A fibrous web of claim 1 in which staple fibers are dispersed with the blown fibers.
Claim 11
Dependent Claim 19 words
A fibrous web of claim 1 in which some of the fibers in the web carry an electric charge.
Claim 12
Dependent Claim 29 words
A fibrous web of claim 1 in which crimped staple fibers are dispersed with the blown fibers; and at least some of the blown fibers carry an electrical charge.
Claim 13
Dependent Claim 15 words
A fibrous web of claim 8 in which the first polymeric material comprises polyethylene terephthalate.
Claim 14
Dependent Claim 14 words
A fibrous web of claim 8 in which the second polymeric material comprises polypropylene.
Claim 15
Dependent Claim 22 words
A fibrous web of claim 8 in which the first polymeric material comprises polyethylene terepthalate and the second polymeric material comprises polypropylene.
Claim 16
Dependent Claim 16 words
A fibrous web of claim 14 in which staple fibers are dispersed with the blown fibers.
Claim 17
Dependent Claim 19 words
A fibrous web of claim 14 in which some of the fibers in the web carry an electric charge.
Claim 18
Dependent Claim 31 words
A fibrous web of claim 14 in which crimped staple fibers are dispersed with the blown fibers and at least some of the fibers in the web carry an electric charge.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-03 1992-07-04 1993-01-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-03 1996-07-04 1997-01-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-03 2000-07-04 2001-01-03 $7700.00 Window Closed / Lapsed

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