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US3895151A Expired / Lapsed US ⏱️ 0.0 years remaining

Non-woven materials

Assignee: Imperial Chemical Industries Ltd
•
Filing: 1973-03-02
•
Granted: 1975-07-15
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Expires: 1993-03-02
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Abstract

Abstract A non-woven web contains bicomponent filaments having a core of polypropylene and a sheath of specified copolyamides, together with polypropylene homofilaments, in which is embedded parallel yarns extending in its lengthwise direction. The yarns are composed of bicomponent filaments having a copolyamide sheath. The combination of properties of the product makes it suitable for use as a primary backing for tufted carpets.

Inventors

  • 👤 Kenneth Gerald Matthews
  • 👤 John Richardson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 20:50
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/02; B32B5/022; D; D01; D01D; D01D5/00; D01D5/28; D01D5/30; B32B27/00; B32B27/32; B32B27/36; B32B5/22; B32B5/24; B32B5/26; B32B7/00; B32B7/04; B32B7/12; D01D5/34; D01F; D01F8/00; D01F8/04; D01F8/06; D04; D04H; D04H3/00; D04H3/02; D04H3/08; D04H3/12; D04H3/14; D04H3/153; D04H3/16; B32B2250/00; B32B2250/20; B32B2250/24; B32B2262/00; B32B2262/02; B32B2262/0253; B32B2262/0276; B32B2262/0284; B32B2305/00; B32B2305/10; B32B2305/20; B32B2323/00; B32B2323/10; B32B2367/00; B32B2471/00; B32B2471/02; D06; D06N; D06N7/00; D06N7/0063; D06N7/0068; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24033; Y10T442/00; Y10T442/60; Y10T442/637; Y10T442/641; Y10T442/69; Y10T442/692

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 218 words
A BONDED NON-WOVEN WEB COMPRISING CONTINUOUS FILAMEMTS LAID IN A RANDOM SERPENTINE MANNER AND CONSISTING OF A BLEND OF HOMOFILAMENTS AND BICOMPONENT FILAMENTS, 20 PERCENT-65 PERCENT OF THE FILAMENTS BEING BICOMPONENT FILAMENTS, SAID HOMOFILAMENTS CNSISTING OF AT LEAST PARTLY ORIENTED POLYPROPYLNE AND SAID BICOMPONENT FILAMENTS HAVING TWO COMPONENTS ARRANGED IN A CORE/SHEATH RELATIONSHIP, THE CORE COMPONENT BEING NOT LESS THAN 30 PERCENT BY VOLUME AND NOT MOE THAN 80 PERCENT BY VOLUME AND BEING COMPOSED OF AT LEAST PARTLY ORIENTED POLYPROPYLENE AND THE SHEATH BEING A COPOLYAMIDE WHICH IS CAPABLE OF BEING RENDERED ADHENSIVE IN PRESSURIZED SATURATED STEAM AND WHICH HAS A MELTING POINT HIGHER THAN THAT OF THE CORE COMPONENT, THE SAID WEB CONTAINING A PLURALITY OF EQUISPACED AND PARALLEL YARNS LAID IN THE LENGTHWISE DIRECTION THEREOF, WHICH YARNS ARE COMPOSED OF ORIENTED BICOPONENT CONTINUOUS FILAMENTS HAVING A CORE/SHEATH RELATIONSHIP, THE SHEATH COMPONET BEING A COPOLYAMIDE WHICH CAN BE RENDERED ADHENSIVE IN PRESSURISED SATURATED STREAM AT THE PRESSURE REQUIRED TO RENDER THE SHEATH COMPONENT OF THE BICOMPONET FILAMENTS OF THE WEB ADHENSIVE, SAID STREAM PRESSURE LEAVING THE CORE COMPONENT OF THE FILAMENTS COMPRISING THE EQUISPACED AND PARALLEL YARNS UNAFFECTED, THERE BEING AT LEAST 80 SUCH YARNS PER METRE ( MASURED IN THE CROSSWISE DIRECTION), THE STRUCTURE BEING BONDED TOGETHER AT A MULTIPLICITY OF BICOMPONENT FILAMENT CROSS-OVER POINTS.
Claim 2
Dependent Claim 218 words
A BONDED NON-WOVEN WEB COMPRISING CONTINUOUS FILAMEMTS LAID IN A RANDOM SERPENTINE MANNER AND CONSISTING OF A BLEND OF HOMOFILAMENTS AND BICOMPONENT FILAMENTS, 20 PERCENT-65 PERCENT OF THE FILAMENTS BEING BICOMPONENT FILAMENTS, SAID HOMOFILAMENTS CNSISTING OF AT LEAST PARTLY ORIENTED POLYPROPYLNE AND SAID BICOMPONENT FILAMENTS HAVING TWO COMPONENTS ARRANGED IN A CORE/SHEATH RELATIONSHIP, THE CORE COMPONENT BEING NOT LESS THAN 30 PERCENT BY VOLUME AND NOT MOE THAN 80 PERCENT BY VOLUME AND BEING COMPOSED OF AT LEAST PARTLY ORIENTED POLYPROPYLENE AND THE SHEATH BEING A COPOLYAMIDE WHICH IS CAPABLE OF BEING RENDERED ADHENSIVE IN PRESSURIZED SATURATED STEAM AND WHICH HAS A MELTING POINT HIGHER THAN THAT OF THE CORE COMPONENT, THE SAID WEB CONTAINING A PLURALITY OF EQUISPACED AND PARALLEL YARNS LAID IN THE LENGTHWISE DIRECTION THEREOF, WHICH YARNS ARE COMPOSED OF ORIENTED BICOPONENT CONTINUOUS FILAMENTS HAVING A CORE/SHEATH RELATIONSHIP, THE SHEATH COMPONET BEING A COPOLYAMIDE WHICH CAN BE RENDERED ADHENSIVE IN PRESSURISED SATURATED STREAM AT THE PRESSURE REQUIRED TO RENDER THE SHEATH COMPONENT OF THE BICOMPONET FILAMENTS OF THE WEB ADHENSIVE, SAID STREAM PRESSURE LEAVING THE CORE COMPONENT OF THE FILAMENTS COMPRISING THE EQUISPACED AND PARALLEL YARNS UNAFFECTED, THERE BEING AT LEAST 80 SUCH YARNS PER METRE ( MASURED IN THE CROSSWISE DIRECTION), THE STRUCTURE BEING BONDED TOGETHER AT A MULTIPLICITY OF BICOMPONENT FILAMENT CROSS-OVER POINTS.
Claim 3
Dependent Claim 40 words
A bonded non-woven web as claimed in claim 1, wherein the bicomponent filaments comprising the non-woven web are present in a higher proportion in at least one of the surfaces of the web than in the centre of the web.
Claim 4
Dependent Claim 42 words
A bonded non-woven web as claimed in claim 1, wherein the birefringence of the polypropylene core component of the bicomponent filaments of which the non-woven web is composed and of the polypropylene homofilaments is at least 50 percent of the maximum birefringence.
Claim 5
Dependent Claim 40 words
A bonded non-woven web as claimed in claim 1, wherein thesheath component of the bicomponent filaments of which the non-woven web is composed is a copolyamide of 75 percent by weight hexamethylene adipamide and 25 percent by weight epsilon -caprolactam.
Claim 6
Dependent Claim 24 words
A bonded non-woven web as claimed in claim 1, wherein the denier of the filaments of the web is between 5 and 20 denier.
Claim 7
Dependent Claim 26 words
A bonded non-woven web as claimed in claim 1, wherein the core component of the bicomponent filaments of the equispaced and parallel yarns is polyethylene terephthalate.
Claim 8
Dependent Claim 36 words
A bonded non-woven web as claimed in claim 6, wherein the product of the number of equispaced and parallel yarns per metre and the decitex of the core components of each yarn is greater than 20,000.
Claim 9
Dependent Claim 26 words
A bonded non-woven web as claimed in claim 1, wherein the core component of the bicomponent filaments of the equispaced and parallel yarns is a polyamide.
Claim 10
Dependent Claim 36 words
A bonded non-woven web as claimed in claim 8, wherein the product of the number of equispaced and parallel yarns per metre and the decitex of the core components of each yarn is greater than 50,000.
Claim 11
Dependent Claim 22 words
A bonded non-woven web as claimed in claim 1, wherein the filaments of the web are coated with a water-repellent waxy lubricant.
Claim 12
Dependent Claim 15 words
A bonded non-woven web as claimed in claim 10, wherein the lubricant is a polysiloxane.
Claim 13
Dependent Claim 26 words
A bonded non-woven web as claimed in claim 11, wherein the polysiloxane is a mixture of 50 percent poly(dimethyl siloxane) and 50 percent poly(methyl hydrogen siloxane.
Claim 14
Dependent Claim 19 words
A bonded non-woven web as claimed in claim 1, wherein the selvedges of the web are strengthened by stitching.
Claim 15
Dependent Claim 20 words
A bonded non-woven web as claimed in claim 1, wherein the selvedges of the web are strengthened by an adhesive.
Claim 16
Dependent Claim 20 words
A bonded non-woven web as claimed in claim 1, wherein the non-woven web comprises 35 percent-55 percent of bicomponent filaments.
Claim 17
Dependent Claim 26 words
A bonded non-woven web as claimed in claim 1, wherein there are at least 120 equispaced and parallel yarns per metre (measured in the crosswise direction).

References Cited (Backward Citations)

US2927623A Cited
US3338992A Cited
US3502763A Cited
US3276944A Cited
US3511747A Cited
US3551271A Cited
US3449187A Cited
US3719546A Cited
US3563838A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-07-14 1979-01-13 1979-07-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-07-14 1983-01-13 1983-07-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-07-14 1987-01-13 1987-07-15 $7700.00 Window Closed / Lapsed

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