US3895151A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Non-woven materials
Assignee: Imperial Chemical Industries Ltd
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Filing: 1973-03-02
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Granted: 1975-07-15
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Expires: 1993-03-02
Abstract
Abstract A non-woven web contains bicomponent filaments having a core of polypropylene and a sheath of specified copolyamides, together with polypropylene homofilaments, in which is embedded parallel yarns extending in its lengthwise direction. The yarns are composed of bicomponent filaments having a copolyamide sheath. The combination of properties of the product makes it suitable for use as a primary backing for tufted carpets.
Inventors
- 👤 Kenneth Gerald Matthews
- 👤 John Richardson
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-31 20:50
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/02; B32B5/022; D; D01; D01D; D01D5/00; D01D5/28; D01D5/30; B32B27/00; B32B27/32; B32B27/36; B32B5/22; B32B5/24; B32B5/26; B32B7/00; B32B7/04; B32B7/12; D01D5/34; D01F; D01F8/00; D01F8/04; D01F8/06; D04; D04H; D04H3/00; D04H3/02; D04H3/08; D04H3/12; D04H3/14; D04H3/153; D04H3/16; B32B2250/00; B32B2250/20; B32B2250/24; B32B2262/00; B32B2262/02; B32B2262/0253; B32B2262/0276; B32B2262/0284; B32B2305/00; B32B2305/10; B32B2305/20; B32B2323/00; B32B2323/10; B32B2367/00; B32B2471/00; B32B2471/02; D06; D06N; D06N7/00; D06N7/0063; D06N7/0068; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24033; Y10T442/00; Y10T442/60; Y10T442/637; Y10T442/641; Y10T442/69; Y10T442/692
Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
218 words
A BONDED NON-WOVEN WEB COMPRISING CONTINUOUS FILAMEMTS LAID IN A RANDOM SERPENTINE MANNER AND CONSISTING OF A BLEND OF HOMOFILAMENTS AND BICOMPONENT FILAMENTS, 20 PERCENT-65 PERCENT OF THE FILAMENTS BEING BICOMPONENT FILAMENTS, SAID HOMOFILAMENTS CNSISTING OF AT LEAST PARTLY ORIENTED POLYPROPYLNE AND SAID BICOMPONENT FILAMENTS HAVING TWO COMPONENTS ARRANGED IN A CORE/SHEATH RELATIONSHIP, THE CORE COMPONENT BEING NOT LESS THAN 30 PERCENT BY VOLUME AND NOT MOE THAN 80 PERCENT BY VOLUME AND BEING COMPOSED OF AT LEAST PARTLY ORIENTED POLYPROPYLENE AND THE SHEATH BEING A COPOLYAMIDE WHICH IS CAPABLE OF BEING RENDERED ADHENSIVE IN PRESSURIZED SATURATED STEAM AND WHICH HAS A MELTING POINT HIGHER THAN THAT OF THE CORE COMPONENT, THE SAID WEB CONTAINING A PLURALITY OF EQUISPACED AND PARALLEL YARNS LAID IN THE LENGTHWISE DIRECTION THEREOF, WHICH YARNS ARE COMPOSED OF ORIENTED BICOPONENT CONTINUOUS FILAMENTS HAVING A CORE/SHEATH RELATIONSHIP, THE SHEATH COMPONET BEING A COPOLYAMIDE WHICH CAN BE RENDERED ADHENSIVE IN PRESSURISED SATURATED STREAM AT THE PRESSURE REQUIRED TO RENDER THE SHEATH COMPONENT OF THE BICOMPONET FILAMENTS OF THE WEB ADHENSIVE, SAID STREAM PRESSURE LEAVING THE CORE COMPONENT OF THE FILAMENTS COMPRISING THE EQUISPACED AND PARALLEL YARNS UNAFFECTED, THERE BEING AT LEAST 80 SUCH YARNS PER METRE ( MASURED IN THE CROSSWISE DIRECTION), THE STRUCTURE BEING BONDED TOGETHER AT A MULTIPLICITY OF BICOMPONENT FILAMENT CROSS-OVER POINTS.
Claim 2
Dependent Claim
218 words
A BONDED NON-WOVEN WEB COMPRISING CONTINUOUS FILAMEMTS LAID IN A RANDOM SERPENTINE MANNER AND CONSISTING OF A BLEND OF HOMOFILAMENTS AND BICOMPONENT FILAMENTS, 20 PERCENT-65 PERCENT OF THE FILAMENTS BEING BICOMPONENT FILAMENTS, SAID HOMOFILAMENTS CNSISTING OF AT LEAST PARTLY ORIENTED POLYPROPYLNE AND SAID BICOMPONENT FILAMENTS HAVING TWO COMPONENTS ARRANGED IN A CORE/SHEATH RELATIONSHIP, THE CORE COMPONENT BEING NOT LESS THAN 30 PERCENT BY VOLUME AND NOT MOE THAN 80 PERCENT BY VOLUME AND BEING COMPOSED OF AT LEAST PARTLY ORIENTED POLYPROPYLENE AND THE SHEATH BEING A COPOLYAMIDE WHICH IS CAPABLE OF BEING RENDERED ADHENSIVE IN PRESSURIZED SATURATED STEAM AND WHICH HAS A MELTING POINT HIGHER THAN THAT OF THE CORE COMPONENT, THE SAID WEB CONTAINING A PLURALITY OF EQUISPACED AND PARALLEL YARNS LAID IN THE LENGTHWISE DIRECTION THEREOF, WHICH YARNS ARE COMPOSED OF ORIENTED BICOPONENT CONTINUOUS FILAMENTS HAVING A CORE/SHEATH RELATIONSHIP, THE SHEATH COMPONET BEING A COPOLYAMIDE WHICH CAN BE RENDERED ADHENSIVE IN PRESSURISED SATURATED STREAM AT THE PRESSURE REQUIRED TO RENDER THE SHEATH COMPONENT OF THE BICOMPONET FILAMENTS OF THE WEB ADHENSIVE, SAID STREAM PRESSURE LEAVING THE CORE COMPONENT OF THE FILAMENTS COMPRISING THE EQUISPACED AND PARALLEL YARNS UNAFFECTED, THERE BEING AT LEAST 80 SUCH YARNS PER METRE ( MASURED IN THE CROSSWISE DIRECTION), THE STRUCTURE BEING BONDED TOGETHER AT A MULTIPLICITY OF BICOMPONENT FILAMENT CROSS-OVER POINTS.
Claim 3
Dependent Claim
40 words
A bonded non-woven web as claimed in claim 1, wherein the bicomponent filaments comprising the non-woven web are present in a higher proportion in at least one of the surfaces of the web than in the centre of the web.
Claim 4
Dependent Claim
42 words
A bonded non-woven web as claimed in claim 1, wherein the birefringence of the polypropylene core component of the bicomponent filaments of which the non-woven web is composed and of the polypropylene homofilaments is at least 50 percent of the maximum birefringence.
Claim 5
Dependent Claim
40 words
A bonded non-woven web as claimed in claim 1, wherein thesheath component of the bicomponent filaments of which the non-woven web is composed is a copolyamide of 75 percent by weight hexamethylene adipamide and 25 percent by weight epsilon -caprolactam.
Claim 6
Dependent Claim
24 words
A bonded non-woven web as claimed in claim 1, wherein the denier of the filaments of the web is between 5 and 20 denier.
Claim 7
Dependent Claim
26 words
A bonded non-woven web as claimed in claim 1, wherein the core component of the bicomponent filaments of the equispaced and parallel yarns is polyethylene terephthalate.
Claim 8
Dependent Claim
36 words
A bonded non-woven web as claimed in claim 6, wherein the product of the number of equispaced and parallel yarns per metre and the decitex of the core components of each yarn is greater than 20,000.
Claim 9
Dependent Claim
26 words
A bonded non-woven web as claimed in claim 1, wherein the core component of the bicomponent filaments of the equispaced and parallel yarns is a polyamide.
Claim 10
Dependent Claim
36 words
A bonded non-woven web as claimed in claim 8, wherein the product of the number of equispaced and parallel yarns per metre and the decitex of the core components of each yarn is greater than 50,000.
Claim 11
Dependent Claim
22 words
A bonded non-woven web as claimed in claim 1, wherein the filaments of the web are coated with a water-repellent waxy lubricant.
Claim 12
Dependent Claim
15 words
A bonded non-woven web as claimed in claim 10, wherein the lubricant is a polysiloxane.
Claim 13
Dependent Claim
26 words
A bonded non-woven web as claimed in claim 11, wherein the polysiloxane is a mixture of 50 percent poly(dimethyl siloxane) and 50 percent poly(methyl hydrogen siloxane.
Claim 14
Dependent Claim
19 words
A bonded non-woven web as claimed in claim 1, wherein the selvedges of the web are strengthened by stitching.
Claim 15
Dependent Claim
20 words
A bonded non-woven web as claimed in claim 1, wherein the selvedges of the web are strengthened by an adhesive.
Claim 16
Dependent Claim
20 words
A bonded non-woven web as claimed in claim 1, wherein the non-woven web comprises 35 percent-55 percent of bicomponent filaments.
Claim 17
Dependent Claim
26 words
A bonded non-woven web as claimed in claim 1, wherein there are at least 120 equispaced and parallel yarns per metre (measured in the crosswise direction).
References Cited (Backward Citations)
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1978-07-14 | 1979-01-13 | 1979-07-15 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1982-07-14 | 1983-01-13 | 1983-07-15 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1986-07-14 | 1987-01-13 | 1987-07-15 | $7700.00 | Window Closed / Lapsed |