Coiled electrode assembly cell construction with telescopic terminal tab

Claim 2

A galvanic cell comprising a coiled electrode assembly contained in a housing; said coiled electrode assembly comprising a first electrode strip superimposed on and overlapping a second electrode strip and a separator disposed between said first electrode strip and said second electrode strip; said first electrode strip, said second electrode strip and said separator are wound into a coiled electrode assembly such that said first electrode strip is electronically insulated from said second electrode strip by said separator and the edge of at least one electrode strip protrudes from the coiled electrode assembly at one end and electronically contacts a conductive terminal at a first portion of the housing, and the second electrode strip electronically contacts a conductive terminal at a second portion of the housing which is insulated relative to said first portion; the improvement wherein a conductive tab has at least one slit disposed substantially about the central area of the tab to enable the central area to flex above or below the plane of the tab to accommodate bulging of the cell, without effectively distorting the peripheral area of the tab, said tab being in electronic contact with the protruding edge of the electrode strip, and a conductive portion of the housing is electronically connected to said tab thereby adapting said conductive portion as the conductive terminal for said electrode strip having its edge protruding from the coiled electrode assembly.

Claim 3

The galvanic cell of claim 1 wherein said housing comprises a container sealed with a cover and said conductive portion is the cover of said housing.

Claim 4

The galvanic cell of claim 1 wherein said tab has at least one opening defined between the central area of the tab and the peripheral edge of the tab and said opening having a dependent flange that physically contacts the edge of the electrode strip protruding from the coiled electrode assembly.

Claim 5

The cell of claim 1 wherein said tab has four openings defined between the central area of the tab and the peripheral edge of the tab with each opening disposed concentric about the center of the tab at 90° intervals and each opening having a dependent flange that physically contacts the edge of the electrode strip protruding from the coiled electrode assembly.

Claim 6

The galvanic cell of claim 1 wherein said tab has at least one inward protrusion between the central area of the tab and the peripheral edge of the tab and said inward protrusion extending to physically contact the edge of the electrode strip extending from the coiled electrode assembly.

Claim 7

The cell of claim 1 wherein said tab has four inward protrusions between the central area of the tab and the peripheral edge of the tab with each inward protrusion disposed concentric about the center of the tab at 90° intervals and each inward protrusion extending to physically contact the edge of the electrode strip extending from the coiled electrode assembly.

Claim 8

The galvanic cell of claim 1 wherein said first electrode strip protrudes from one end of the coiled electrode assembly and said second electrode strip protrudes from the opposite end of the coiled electrode assembly and wherein a first tab having at least one slit disposed substantially about the central area of the tab is in electronic contact with the protruding edge of said first electrode strip; a first conductive portion of said housing is electronically connected to said first tab thereby adapting said first conductive portion as the conductive terminal for said electrode strip; a second tab having at least one slit disposed substantially about the central area of the tab is in electronic contact with the protruding edge of said second electrode strip; and a second conductive portion of said housing electronically insulated from the first conductive portion is electronically connected to said second tab thereby adapting said second conductive portion as the conductive terminal for said second electrode strip.

Claim 9

The galvanic cell of claim 1, 4, 6 or 7 wherein said slit in said tab comprises a coiled slit disposed completely about the central area of the tab to enable the central area to flex above or below the plane of the tab.

Claim 10

The galvanic cell of claim 1, 4, 6 or 7 wherein said tab has at least two accuate slits disposed concentric about the central area of the tab to enable the central area to flex above or below the plane of the tab.

Claim 11

The galvanic cell of claim 9 wherein each arcuate slit is about a 220° arc.

Claim 12

The galvanic cell of claim 1, 4, 6 or 7 wherein the tab has a plurality of straight line slits disposed about the central area of the tab to enable the central area to flex above or below the plane of the tab.

Claim 13

The galvanic cell of claim 11 wherein the tab has at least one acurate slit disposed about the central area of the tab cooperating with at least one straight line slit to enable the central area to flex above or below the plane of the tab.

Claim 14

The galvanic cell of claim 1 wherein one of said first and second electrode strips is an active anode.

Claim 15

The galvanic cell of claim 1 wherein one of said first and second electrode strips comprises an anode current collector along with an active anode.

Claim 16

The galvanic cell of claim 1 wherein one of said first and second electrode strips is an active cathode.

Claim 17

The galvanic cell of claim 1 wherein one of said first and second electrode strips is a cathode current collector.

Claim 18

The galvanic cell of claim 1 wherein one of said first and second electrode strips comprises a cathode current collector along with an active cathode.

Claim 19

The galvanic cell of claim 13 or 14 wherein the anode is selected from the group consisting of lithium, sodium, calcium, magnesium and zinc.

Claim 20

The galvanic cell of claim 15 or 17 wherein the active cathode is selected from the group consisting of MnO 2 , CuO, Ag 2 O, FeS 2 , TiS 2 , (CF x ) n where x is larger than 0 and less than 1 and (C 2 F) n .

Claim 21

The galvanic cell of claim 16 employing an active cathode selected from the group consisting of SOCl 2 , SO 2 Cl 2 and SO 2 .

Claim 22

The galvanic cell of claim 1 employing an organic electrolyte and wherein the first electrode strip is lithium and the second electrode strip is selected from the group consisting of MnO 2 , CuO, FeS 2 , and TiS 2 .

Claim 23

The galvanic cell of claim 1 wherein the first electrode strip is a carbonaceous material and wherein an active cathode is employed which is selected from the group consisting of SOCl 2 , SO 2 Cl 2 and SO 2 .

Claim 24

A galvanic cell comprising a coiled electrode assembly contained in a housing; said coiled electrode assembly comprising a first electrode strip superimposed on and overlapping a second electrode strip and a separator disposed between said first electrode strip and said second electrode strip; said first electrode strip, said second electrode strip and said separator are wound into a coiled electrode assembly such that said first electrode strip is electronically insulated from said second electrode strip by said separator and the edge of at least one electrode strip protrudes from the coiled electrode assembly at one end and electronically contacts a conductive terminal at a first portion of the housing, and the second electrode strip electronically contacts a conductive terminal at a second portion of the housing which is insulated relative to said first portion; the improvement wherein a conductive tab has at least one slit disposed substantially about the central area of the tab to enable the central area to telescope above or below the plane of the tab when bulging of the cell due to internal pressure buildup occurs, without effective distorting the peripheral area of the tab, said tab being in electronic contact with the protruding edge of the electrode strip, and a conductive portion of the housing is electronically connected to said tab thereby adapting said conductive portion as the conductive terminal for said electrode strip having its edge protruding from the coiled electrode assembly.

Claim 25

A galvanic cell comprising a coiled electrode assembly contained in a housing; said coiled electrode assembly comprising a first electrode strip superimposed on and overlapping a second electrode strip and a separator disposed between said first electrode strip and said second electrode strip; said first electrode strip, said second electrode strip and said separator are wound into a coiled electrode assembly such that said first electrode strip is electronically insulated from said second electrode strip by said separator and the edge of at least one electrode strip protrudes from the coiled electrode assembly at one end and electronically contacts a conductive terminal at a first portion of the housing, and the second electrode strip electronically contacts a conductive terminal at a second portion of the housing which is insulated relative to said first portion; the improvement wherein a conductive tab has at least one slit disposed substantially about the central area of the tab to enable the central area to telescope above or below the plane of the tab when bulging of the cell due to internal pressure buildup occurs, without effective distorting the peripheral area of the tab, said tab being in electronic contact with the protruding edge of the electrode strip, and a conductive portion of the housing is electronically connected to said tab thereby adapting said conductive portion as the conductive terminal for said electrode strip having its edge protruding from the coiled electrode assembly.