Rechargeable electrochemical cell having improved current collector means

Claim 2

A rechargeable electrochemical cell comprising: a sealed cylindrical container having first and second ends; an electrode assembly disposed in said container and spirally wound about an axis, said assembly comprising first and second electrodes with a separator disposed therebetween, said first electrode having an offset edge segment extending at said first end in a first axial direction axially beyond said second electrode; an electrolyte disposed within said container and infiltrating said first and second electrodes and said separator; a current collector disposed in said container axially adjacent said offset segment of said first electrode, said collector having a base portion spaced from said offset segment and in electrically conductive contact with said container, said collector further having a plurality of deflectable tabs each projecting from said base portion and into electrical contact with said offset segment at a plurality of locations along said offset segment, said tabs being in a deflected condition to exert a contact force on said offset segment and thereby effect electrical conductive engagement between said tabs and said offset segment at each of said locations.

Claim 3

A rechargeable electrochemical cell comprising: a sealed cylindrical container having first and second ends; an electrode assembly disposed in said container and spirally wound about an axis, said assembly having a generally cylindrical configuration with an outer diameter and comprising first and second electrodes with a separator therebetween, said first electrode having an offset segment extending at said first end in a first axial direction axially beyond said second electrode; an electrolyte disposed within said container and infiltrating said first and second electrodes and said separator; a current collector disc having an outer diameter substantially approximating said outer diameter of said electrode assembly, said disc disposed in said container axially adjacent said offset segment and in abutting electrically conductive engagement with said container, said disc having a generally planar base portion and a plurality of resilient deflectable tabs each integrally connected to and projecting from said base portion axially toward said offset segment in a direction non-normal to said planar base portion, each of said tabs terminating in a contact edge in abutting electrically conductive engagement with said offset segment, at a number of locations, said contact edge of each tab being parallel to said planar base portion for all deflected positions of said tab associated with said contact edge, said tabs being in a deflected condition when disposed within said sealed container whereby said contacting edges exert a contacting force on said offset segment to establish said electrical contact at each of said locations.

Claim 4

A rechargeable electrochemical cell comprising: a sealed cylindrical container having first and second ends; an electrode assembly disposed in said container and spirally wound about an axis, said assembly having a generally cylindrical configuration with an outer diameter and comprising first and second electrodes with a separator therebetween, said first electrode having an offset segment extending at said first end in a first axial direction axially beyond said second electrode; an electrolyte disposed within said container and infiltrating said first and second electrodes and said separator; a current collector disc having an outer diameter substantially approximating said outer diameter of said electrode assembly, said disc disposed in said container axially adjacent said offset segment and in abutting electrically conductive engagement with said container, said disc having a generally planar base portion and a plurality of resilient deflectable tabs each integrally connected to and projecting from said base portion axially toward said offset segment in a direction non-normal to said planar base portion, each of said tabs terminating in a contact edge in abutting electrically conductive engagement with said offset segment, at a number of locations, said contact edge of each tab being parallel to said planar base portion for all deflected positions of said tab associated with said contact edge, said tabs being in a deflected condition when disposed within said sealed container whereby said contacting edges exert a contacting force on said offset segment to establish said electrical contact at each of said locations.

Claim 5

The invention as set forth in claim 2 wherein said plurality of tabs includes a pair of tabs, one tab in said pair joined to said disc at a first location and the other tab in said pair joined to said disc at a second location displaced angularly along the plane of said base portion by approximately 180 degrees, said one of said tabs extending from said disc in a direction opposite from the direction in which the other of said tab extends from said disc.