Removal of hydrogen sulfide from sour water

Claim 2

A continuous process for treating sour water with an aqueous catalyst solution of a chelated polyvalent metal to effect catalytic liquid phase oxidation of dissolved hydrogen sulfide to sulfur by means of dissolved oxygen, wherein said polyvalent metal is reduced from a higher valence state to a lower valence state during said oxidation of hydrogen sulfide, said process comprising: providing a recirculating system having a reaction zone for said oxidation of hydrogen sulfide and an interconnected oxygenation zone for introducing oxygen into said catalyst solution; continuously recirculating between said reaction zone and said oxygenation zone a liquid mixture comprising a dilute aqueous catalyst solution containing a catalytic amount of a chelated polyvalent metal such that the liquid mixture has a predetermined polyvalent metal ion content selected from the range of from about 0.5 ppm by weight to about 5 ppm by weight; introducing sour water feed containing dissolved hydrogen sulfide into an inlet portion of said reaction zone, and immediately mixing and diluting said sour water feed at said inlet portion with a massive excess of oxygenated liquid mixture recirculated from said oxygenation zone so as to maintain the molar ratio of dissolved oxygen plus one-half the higher valence polyvalent metal ion to sulfide ion in said liquid mixture in said reaction zone greater than about 1:1, said mixing and diluting being effected substantially entirely in liquid phase in said reaction zone so that said sour water feed is not contacted with air or gaseous oxygen or a stripping gas capable of stripping dissolved hydrogen sulfide from the liquid mixture until after the sour water has been diluted and has passed through said reaction zone; introducing air or other oxygen-containing gas into said oxygenation zone, and therein contacting the air or other oxygen-containing gas with said liquid mixture recirculated from said reaction zone under conditions effective to increase the dissolved oxygen content of said liquid mixture and also to oxidize the reduced polyvalent metal to its higher valence state; withdrawing a minor portion of the resultant oxygenated liquid mixture from said oxygenation zone as the sweet water product of the process, substantially the balance of the oxygenated liquid mixture being recirculated from said oxygenation zone to said reaction zone; introducing replacement chelated polyvalent metal into the system at a rate sufficient to replace that removed in said sweet water product and to maintain said predetermined polyvalent metal ion content in said liquid mixture; regulating the sour water feed rate and the sweet water product withdrawal rate to provide a predetermined residence time of the sour water in the system selected from the range of from about 5 to about 120 minutes; and correlating said predetermined residence time and said predetermined polyvalent metal ion content so as to obtain substantially complete oxidation of the hydrogen sulfide in the sour water feed to sulfur.

Claim 3

The process of claim 1, wherein the sulfur formed by oxidation of said hydrogren, sulfide is removed from the system in said sweet water product.

Claim 4

The process of claim 1, wherein said polyvalent metal is iron.

Claim 5

The process of claim 1, wherein said polyvalent metal is iron, and the iron content of said liquid mixture is from about 1 ppm by weight to about 3 ppm by weight.

Claim 6

The process of claim 1, wherein said predetermined residence time is from about 15 to about 45 minutes.

Claim 7

The process of claim 1, wherein said predetermined residence time and said predetermined polyvalent metal content are correlated so as to obtain a hydrogen sulfide removal efficiency of at least about 90%.

Claim 8

The process of claim 1, wherein the volumetric recycle ratio of recirculated liquid mixture to sour water feed is from about 2.5 to about 1000.

Claim 9

The process of claim , wherein said replacement chelated polyvalent metal is introduced adjacent an outlet portion of said oxygenation zone and is rapidly mixed with said liquid mixture being recirculated from said oxygenation zone to said reaction zone.

Claim 10

The process of claim 1, wherein said sweet water product is withdrawn through an overflow extending into an outlet portion of said oxygenation zone.

Claim 11

The process of claim 1, wherein said chelated polyvlent metal comprises iron chelated with a chelating agent selected from the group consisting of monoaminopolycarboxylic acids, polyaminopolycarboxylic acids, polyaminoalkyl polycarboxylic acids, and their alkali metal salts.

Claim 12

The process of claim 10, wherein said catalyst solution also contains a polyhydroxy-type chelating agent.

Claim 13

The process of claim 11, wherein said polyhydroxy-type chelating agent comprises sorbitol.

Claim 14

The process of claim 1, wherein said chelated polyvalent metal comprises iron chelated with nitrilotriacetic acid.

Claim 15

The process of claim 1, wherein said chelated polyvalent metal comprises iron chelated with an alkaline glucoheptonate.

Claim 16

The process of claim 1, wherein said system comprises separate but contiguous reaction and oxygenation zones, said zones being in open fluid communication in a common vessel containing said liquid mixture, and said liquid mixture being recirculated between said zones by reason of the density difference between a higher density gas-free liquid mixture in said reaction zone and a lower density gas-containing liquid mixture in said oxygenation zone.

Claim 17

A continuous process for treating sour water with an aqueous catalyst solution of chelated iron to effect catalytic liquid phase oxidation of dissolved hydrogen sulfide to sulfur by means of dissolved oxygen, wherein said iron is reduced from its ferric state to its ferrous state during said oxidation of hydrogen sulfide, said process comprising: providing a recirculating system having a reaction zone for said oxidation of hydrogen sulfide and an interconnected oxygenation zone for introducing oxygen into said catalyst solution, each of said zones having an inlet and an outlet; continuously recirculating between said reaction zone and said oxygenation zone a liquid mixture comprising a dilute aqueous catalyst solution containing a catalytic amount of chelated iron such that the liquid mixture has a predetermined iron content selected from the range of from about 0.5 ppm by weight to about 5 ppm by weight; introducing sour water feed containing dissolved hydrogen sulfide adjacent said inlet of said reaction zone, and immediately mixing and diluting said sour water feed with a massive excess of oxygenated liquid mixture recirculated from said outlet of said oxygenation zone to said inlet of said reaction zone so as to maintain the molar ratio of dissolved oxygen plus one-half the ferric ion to sulfide ion in said liquid mixture in said reaction zone greater than about 1:1, said mixing and diluting being effected substantially entirely in liquid phase in said reaction zone so that said sour water feed is not contacted with air or gaseous oxygen or a stripping gas capable of stripping dissolved hydrogen sulfide from the liquid mixture until after the sour water has been diluted and has passed through said reaction zone; introducing air or other oxygen-containing gas adjacent said inlet of said oxygenation zone, and contacting the air or other oxygen-containing gas with said liquid mixture recirculated from said outlet of said reaction zone under conditions effective to increase the dissolved oxygen content of said liquid mixture and also to oxidize the ferrous iron to its ferric state; said zones being separate but contiguous and being in open fluid communication in a common vessel containing said liquid mixture, and said liquid mixture being recirculated between said zones by reason of the density difference between the higher density gas-free liquid mixture in said reaction zone and the lower density gas-containing liquid mixture in said oxygenation zone; withdrawing through an overflow extending adjacent said outlet of said oxygenation zone a minor portion of the resultant oxygenated liquid mixture as the sweet water product of the process, substantially the balance of the oxygenated liquid mixture being recirculated from said oxygenation zone to said reaction zone; introducing replacement chelated iron into the system adjacent said outlet from said oxygenation zone whereby said replacement chelated iron is rapidly mixed with said liquid mixture being recirculated from said oxygenation zone, the rate of introduction of said replacement chelated iron being sufficient to replace that removed in said sweet water product and to maintain said predetermined iron content in said liquid mixture; regulating the sour water feed rate and the sweet water product withdrawal rate to provide a predetermined residence time of the sour water in the system selected from the range of from about 5 to about 120 minutes; and correlating said predetermined residence time and said predetermined iron content so as to obtain a hydrogen sulfide removal efficiency of at least about 90%.

Claim 18

A continuous process for treating sour water with an aqueous catalyst solution of chelated iron to effect catalytic liquid phase oxidation of dissolved hydrogen sulfide to sulfur by means of dissolved oxygen, wherein said iron is reduced from its ferric state to its ferrous state during said oxidation of hydrogen sulfide, said process comprising: providing a recirculating system having a reaction zone for said oxidation of hydrogen sulfide and an interconnected oxygenation zone for introducing oxygen into said catalyst solution, each of said zones having an inlet and an outlet; continuously recirculating between said reaction zone and said oxygenation zone a liquid mixture comprising a dilute aqueous catalyst solution containing a catalytic amount of chelated iron such that the liquid mixture has a predetermined iron content selected from the range of from about 0.5 ppm by weight to about 5 ppm by weight; introducing sour water feed containing dissolved hydrogen sulfide adjacent said inlet of said reaction zone, and immediately mixing and diluting said sour water feed with a massive excess of oxygenated liquid mixture recirculated from said outlet of said oxygenation zone to said inlet of said reaction zone so as to maintain the molar ratio of dissolved oxygen plus one-half the ferric ion to sulfide ion in said liquid mixture in said reaction zone greater than about 1:1, said mixing and diluting being effected substantially entirely in liquid phase in said reaction zone so that said sour water feed is not contacted with air or gaseous oxygen or a stripping gas capable of stripping dissolved hydrogen sulfide from the liquid mixture until after the sour water has been diluted and has passed through said reaction zone; introducing air or other oxygen-containing gas adjacent said inlet of said oxygenation zone, and contacting the air or other oxygen-containing gas with said liquid mixture recirculated from said outlet of said reaction zone under conditions effective to increase the dissolved oxygen content of said liquid mixture and also to oxidize the ferrous iron to its ferric state; said zones being separate but contiguous and being in open fluid communication in a common vessel containing said liquid mixture, and said liquid mixture being recirculated between said zones by reason of the density difference between the higher density gas-free liquid mixture in said reaction zone and the lower density gas-containing liquid mixture in said oxygenation zone; withdrawing through an overflow extending adjacent said outlet of said oxygenation zone a minor portion of the resultant oxygenated liquid mixture as the sweet water product of the process, substantially the balance of the oxygenated liquid mixture being recirculated from said oxygenation zone to said reaction zone; introducing replacement chelated iron into the system adjacent said outlet from said oxygenation zone whereby said replacement chelated iron is rapidly mixed with said liquid mixture being recirculated from said oxygenation zone, the rate of introduction of said replacement chelated iron being sufficient to replace that removed in said sweet water product and to maintain said predetermined iron content in said liquid mixture; regulating the sour water feed rate and the sweet water product withdrawal rate to provide a predetermined residence time of the sour water in the system selected from the range of from about 5 to about 120 minutes; and correlating said predetermined residence time and said predetermined iron content so as to obtain a hydrogen sulfide removal efficiency of at least about 90%.

Claim 19

The process of claim 16, wherein the iron content of said liquid mixture is from about 1 ppm by weight to about 3 ppm by weight and said residence time is from about 15 to about 45 minutes.