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US4778858A Expired / Lapsed US ⏱️ 0.0 years remaining

Preparation of thermoplastic resin composition by solid state polymerization

Assignee: Corpus Christi Polymers LLC
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Filing: 1987-03-05
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Granted: 1988-10-18
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Expires: 2007-03-05
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Abstract

Abstract This invention relates to a process for preparing a thermoplastic resin composition through a solid state polymerization process. The thermoplastic resin composition made in accordance with this invention is particularly suitable for use in thermoforming thin walled articles. The process of this invention specifically comprises (1) melt blending a polyethylene terephthalate prepolymer with at least one liquid crystalline polymer to produce a polyethylene terephthalate/liquid crystalline polymer blend; and (2) solid state polymerizing said polyethylene terephthalate/liquid crystalline polymer blend at a temperature within the range of about 195° C. to about 255° C. for a period of at least about 1 hour to produce a thermoplastic resin composition. The subject invention also deals with thermoforming such thermoplastic resin compositions into articles, such as food trays, having a crystallinity within the range of about 10% to about 40%.

Inventors

  • 👤 Paul R. Ginnings

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 12:32
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/78; C08G63/80; C08J; C08J3/00; C08J3/20; C08L; C08L67/00; C08L67/02

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 124 words
A process for the preparation of a thermoplastic resin composition which comprises: (1) preparing polyethylene terephthalate in a conventional melt polymerization process in the presence of at least one liquid crystalline polymer to produce a polyethylene terephthalate/liquid crystalline polymer blend; wherein said blend is comprised of from about 94 to about 99 weight percent polyethylene terephthalate and from about 1 to about 6 weight percent liquid crystalline polymer and wherein said liquid crystalline polymer has a melting point within the range of about 90° C. to about 300° C. and (2) solid state polymerizing said polyethylene terephthalate prepolymer/liquid crystalline polymer blend at a temperature within the range of about 195° C. to about 255° C. for a period of at least about 1 hour.
Claim 2
Dependent Claim 124 words
A process for the preparation of a thermoplastic resin composition which comprises: (1) preparing polyethylene terephthalate in a conventional melt polymerization process in the presence of at least one liquid crystalline polymer to produce a polyethylene terephthalate/liquid crystalline polymer blend; wherein said blend is comprised of from about 94 to about 99 weight percent polyethylene terephthalate and from about 1 to about 6 weight percent liquid crystalline polymer and wherein said liquid crystalline polymer has a melting point within the range of about 90° C. to about 300° C. and (2) solid state polymerizing said polyethylene terephthalate prepolymer/liquid crystalline polymer blend at a temperature within the range of about 195° C. to about 255° C. for a period of at least about 1 hour.
Claim 3
Dependent Claim 29 words
A process as specified in claim 1 wherein said polyethylene terephthalate prepolymer has an intrinsic viscosity which is within the range of about 0.3 dl/g to about 0.7 dl/g.
Claim 4
Dependent Claim 28 words
A process as specified in claim 1 wherein said liquid crystalline polymer is selected from the group consisting of main-chain liquid crystalline polymers and side-chain liquid crystalline polymers.
Claim 5
Dependent Claim 24 words
A process as specified in claim 3 wherein said polymerization is conducted at a temperature within the range of 210° C. to 250° C.
Claim 6
Dependent Claim 25 words
A process as specified in claim 4 wherein said polymerization is carried out for a period of from about 2 hours to about 12 hours.
Claim 7
Dependent Claim 22 words
A process as specified in claim 5 wherein the thermoplastic resin composition produced has an intrinsic viscosity of at least 0.85 dl/g.
Claim 8
Dependent Claim 34 words
A process as specified in claim 6 wherein said blend is comprised of from about 96 to about 98 weight percent polyethylene terephthalate and from about 2 to 4 weight percent liquid crystalline polymer.
Claim 9
Dependent Claim 19 words
A process as specified in claim 7 wherein said blend further comprises an effective amount of a heat stabilizer.

References Cited (Backward Citations)

US4438236A Cited
US4408022A Cited
US4572852A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-10-18 1992-04-18 1992-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-10-18 1996-04-18 1996-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-10-18 2000-04-18 2000-10-18 $7700.00 Window Closed / Lapsed

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