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US4770923A Expired / Lapsed US ⏱️ 0.0 years remaining

Protection film structure for functional devices

Assignee: Panasonic Holdings Corp
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Filing: 1985-11-20
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Granted: 1988-09-13
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Expires: 2005-11-20
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Abstract

Abstract An inorganic protection film (12) such as of silicon nitride for protecting humidity-sensitive functional devices (16) on the substrate from water molecules (15) is formed on an organic substrate (11) such as one made of polycarbonate plastic material, with a soft buffer interface film (13) between the substrate and the protection film, and the buffer film releases stress due to the difference of thermal expansion coefficients of the organic substrate and the protection film.

Inventors

  • 👤 Kiyotaka Wasa
  • 👤 Takashi Hirao
  • 👤 Atsuo Nishikawa
  • 👤 Seiji Nishino
  • 👤 Takeo Ohta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:24
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/10; H10W74/131; G; G11; G11B; G11B5/00; G11B5/62; G11B5/72; G11B7/00; G11B7/24; G11B7/2403; H10W74/40; H10W74/43; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/31504; Y10T428/31551; Y10T428/31573; Y10T428/31576; Y10T428/31598; Y10T428/31601; Y10T428/31605

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 291 words
A protection film structure for protecting a functional device from water comprising: a substrate body having two opposite sides; a protection film covering one said side of said substrate body and being secured thereto via a layer of bonding film; said substrate body being made of a material selected from the group consisting of acrylate polystyrene, dehydrated polycarbonate, polyethylene, polyester, polyvinylchloride; said protection film being an inorganic film containing silicon and nitride atoms, not necessarily in a stoichiometric proportion equivalent to silicon nitride; said substrate body and said protection film having different coefficients of thermal expansion relative to one another; a humidity-sensitive functional device having a front side mounted on said protection film; said functional device being constituted by at least one of a photosensor film, a semiconductor, an electronics component, an optical disk, an optomagneto memory sheet, a magnetic recording tape, an optoelectronic sensing array, and a recording film having recording grooves and made of at least one of TeO x and TeC; said bonding film being formed between said substrate body and said protection film and having a hardness which is smaller than that of said protection film; said bonding film being arranged to release stress due to difference in thermal expansion coefficients between said substrate body and said protection film; said bonding film including at least one buffer layer made of at least one oxide selected from the group consisting of silicond oxide, tin oxide, indium oxide, lead oxide and titanium oxide, said bond film being in the range of 1.0 to 10 μm thick; and a passivation film protecting a rear side of said functional device, said passivation film being formed on said protection film in a manner to cover said rear side of said functional device.
Claim 2
Dependent Claim 291 words
A protection film structure for protecting a functional device from water comprising: a substrate body having two opposite sides; a protection film covering one said side of said substrate body and being secured thereto via a layer of bonding film; said substrate body being made of a material selected from the group consisting of acrylate polystyrene, dehydrated polycarbonate, polyethylene, polyester, polyvinylchloride; said protection film being an inorganic film containing silicon and nitride atoms, not necessarily in a stoichiometric proportion equivalent to silicon nitride; said substrate body and said protection film having different coefficients of thermal expansion relative to one another; a humidity-sensitive functional device having a front side mounted on said protection film; said functional device being constituted by at least one of a photosensor film, a semiconductor, an electronics component, an optical disk, an optomagneto memory sheet, a magnetic recording tape, an optoelectronic sensing array, and a recording film having recording grooves and made of at least one of TeO x and TeC; said bonding film being formed between said substrate body and said protection film and having a hardness which is smaller than that of said protection film; said bonding film being arranged to release stress due to difference in thermal expansion coefficients between said substrate body and said protection film; said bonding film including at least one buffer layer made of at least one oxide selected from the group consisting of silicond oxide, tin oxide, indium oxide, lead oxide and titanium oxide, said bond film being in the range of 1.0 to 10 μm thick; and a passivation film protecting a rear side of said functional device, said passivation film being formed on said protection film in a manner to cover said rear side of said functional device.
Claim 3
Dependent Claim 26 words
The protection film structure of claim 1, wherein: said bonding film is made of silicon oxide and is from 100 Å to 0.3 μm in thickness.
Claim 4
Dependent Claim 21 words
The protection film structure of claim 2, wherein: said protection film is made of one of silicon nitride and silicon oxynitride.
Claim 5
Dependent Claim 15 words
The protection film structure of claim 3, wherein: said silicon nitride is amorphous in structure.
Claim 6
Dependent Claim 33 words
A protection film structure for functional devices in accordance with claim 1, wherein said substrate body is of polycarbonate and said protection film is of low-temperature-plasma-CVD silicon nitride or of low-temperature-plasma-CVD silicon oxynitride.

References Cited (Backward Citations)

US3645779A Cited
US4187344A Cited
US4450201A Cited
JPS58143446A Cited
WO1984002289A1 Cited
EP0123223A2 Cited
JPS59198544A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-09-13 1992-03-14 1992-09-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-09-13 1996-03-14 1996-09-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-09-13 2000-03-14 2000-09-13 $7700.00 Window Closed / Lapsed

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