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US4767608A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for synthesizing diamond by using plasma

Assignee: National Institute for Materials Science
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Filing: 1987-10-19
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Granted: 1988-08-30
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Expires: 2007-10-19
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Abstract

Abstract A method for synthesizing diamond, which comprises: (a) generating a plasma by electric discharge in a gas selected from the group consisting of a hydrocarbon gas, hydrogen gas, an inert gas and a mixture thereof, (b) decomposing a carbon source by the plasma to form plasma gas containing carbon ions or carbon radicals, (c) effecting adiabatic expansion of the plasma gas to precipitate diamond.

Inventors

  • 👤 Seiichiro Matsumoto
  • 👤 Mototsugu Hino
  • 👤 Yusuke Moriyoshi
  • 👤 Takashi Nagashima
  • 👤 Masayuki Tsutsumi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 21:59
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/22; C23C16/26; C23C16/27; C23C16/272; C01; C01B; C01B32/00; C01B32/25; C01B32/26; C23C16/274; C23C16/277; C23C16/44; C23C16/50; C23C16/513; C30; C30B; C30B25/00; C30B25/02; C30B25/10; C30B25/105; C30B29/00; C30B29/02; C30B29/04

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 67 words
A method for synthesizing diamond, which comprises: (a) generating a plasma by electric discharge in a gas selected from the group consisting of a hydrocarbon gas, a hydrogen gas, an inert gas and a mixture thereof, (b) decomposing a carbon source by the plasma to form a plasma gas containing carbon ions or carbon radicals, and (c) effecting adiabatic expansion of the plasma gas to precipitate diamond.
Claim 2
Independent Claim 67 words
A method for synthesizing diamond, which comprises: (a) generating a plasma by electric discharge in a gas selected from the group consisting of a hydrocarbon gas, a hydrogen gas, an inert gas and a mixture thereof, (b) decomposing a carbon source by the plasma to form a plasma gas containing carbon ions or carbon radicals, and (c) effecting adiabatic expansion of the plasma gas to precipitate diamond.
Claim 3
Dependent Claim 28 words
The method according to claim 1, wherein the adiabatic expansion is conducted by discharging the plasma gas from a nozzle or an orifice into a low pressure zone.
Claim 4
Dependent Claim 15 words
The method according to claim 1, wherein the diamond is precipitated in a gas phase.
Claim 5
Dependent Claim 14 words
The method according to claim 1, wherein the diamond is precipitated onto a substrate.
Claim 6
Dependent Claim 14 words
The method according to claim 1, wherein the inert gas is argon or helium.
Claim 7
Dependent Claim 31 words
The method according to claim 1, wherein the carbon source is an organic compound or carbon material capable of being decomposed to form carbon ions or carbon radicals in the plasma.
Claim 8
Dependent Claim 30 words
The method according to claim 1, wherein the carbon source is a hydrocarbon, a polymer, an oxygen, nitrogen, halogen, sulfur or phosphorus-containing organic compound, carbon monoxide, carbon dioxide, or graphite.
Claim 9
Dependent Claim 30 words
The method according to claim 1, wherein the carbon source is methane, ethane, propane, butane, ethylene, benzene, polyethylene, polypropylene, an alcohol, acetone, an amine, methyl chloride, thiophene or triethyl phosphine.
Claim 10
Dependent Claim 23 words
The method according to claim 1, wherein the plasma is generated at a gas pressure of from 10 -4 to 5×10 2 atm.
Claim 11
Dependent Claim 22 words
The method according to claim 1, wherein the diamond is precipitated at a gas pressure of from 10 -6 to 10 atm.
Claim 12
Dependent Claim 18 words
The method according to claim 1, wherein the gas temperature of the plasma is at least 1700° K.
Claim 13
Dependent Claim 29 words
A method according to claim 2, the nozzle or the orifice has a diameter of from 0.5 to 20 mm and a length of from 0.3 to 30 mm.
Claim 14
Dependent Claim 21 words
The method according to claim 3, wherein said gas phase is maintained at a temperature of from 400° to 1700° C.
Claim 15
Dependent Claim 20 words
The method according to claim 4, wherein the substrate is maintained at a temperature of from 400° to 1700° C.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-08-30 1992-02-29 1992-08-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-08-30 1996-02-29 1996-08-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-08-30 2000-02-29 2000-08-30 $7700.00 Window Closed / Lapsed

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