Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
254 words
A method of assembling two parts by machine vision, said parts comprising a substrate having a pair of spaced-apart target indicia on the surface thereof and a top-plate having (a) a pair of primary alignment openings therethrough spaced apart by the same distance as said targets and (b) a pair of secondary fiducials thereon, offset from said pair of primary alignment openings by a determinable value, said method comprising: placing one of said substrate and said top-plate such that said targets or said primary alignment openings, respectively, are in the field of view of a machine vision system; determining the locations of the centroids of said targets or said primary alignment openings and establishing a first pair of X,Y coordinate axes therefor; moving the other of said substrate and said top-plate into position, with said top-plate above said substrate such that the other of said targets or said primary alignment openings are in the field of view of said vision system; determining the locations of the centroids of the other of said targets or said primary alignment openings and establishing a second pair of X,Y coordinate axes therefor; transforming said coordinates and determining the X,Y and theta motions required for the centroids of both said primary alignment openings and said targets to substantially coincide; aligning said top-plate and said substrate; determining the locations of the centroids of said secondary fiducials; using the amount of offset to re-determine the locations of said primary alignment openings; and re-checking the alignment of said top-plate and said substrate.
Claim 2
Independent Claim
254 words
A method of assembling two parts by machine vision, said parts comprising a substrate having a pair of spaced-apart target indicia on the surface thereof and a top-plate having (a) a pair of primary alignment openings therethrough spaced apart by the same distance as said targets and (b) a pair of secondary fiducials thereon, offset from said pair of primary alignment openings by a determinable value, said method comprising: placing one of said substrate and said top-plate such that said targets or said primary alignment openings, respectively, are in the field of view of a machine vision system; determining the locations of the centroids of said targets or said primary alignment openings and establishing a first pair of X,Y coordinate axes therefor; moving the other of said substrate and said top-plate into position, with said top-plate above said substrate such that the other of said targets or said primary alignment openings are in the field of view of said vision system; determining the locations of the centroids of the other of said targets or said primary alignment openings and establishing a second pair of X,Y coordinate axes therefor; transforming said coordinates and determining the X,Y and theta motions required for the centroids of both said primary alignment openings and said targets to substantially coincide; aligning said top-plate and said substrate; determining the locations of the centroids of said secondary fiducials; using the amount of offset to re-determine the locations of said primary alignment openings; and re-checking the alignment of said top-plate and said substrate.
Claim 3
Dependent Claim
22 words
The method of claim 1 wherein said top-plate and said substrate are placed in permanent juxtaposition following said rechecking of said alignment.
Claim 4
Dependent Claim
22 words
The method of claim 1 wherein said top-plate and said substrate are placed in temporary juxtaposition following said rechecking of said alignment.
Claim 5
Dependent Claim
95 words
The method of claim 1 wherein said substrate is placed such that said targets are in the field of view of said vision system, the locations of said centroids of said targets are determined and said first pair of X,Y coordinate axes therefor are determined, said top-plate is moved into position above said substrate such that said pair of primary alignment openings are in the field of view of said vision system, and the locations of the centroids of said primary alignment openings are determined and said second pair of coordinate axes therefor are determined.
Claim 6
Dependent Claim
95 words
The method of claim 1 wherein said top-plate is placed such that said primary alignment openings are in the field of view of said vision system, the locations of said centroids of said primary alignment openings are determined and said first pair of X,Y coordinate axes therefor are determined, said substrate is moved into position below said top-plate such that said pair of targets are in the field of view of said vision system, and the locations of teh centroids of said targets are determined and said second pair of coordinate axes therefor are determined.