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US4740700A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermally insulative and electrically conductive interconnect and process for making same

Assignee: L3 Technologies Inc
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Filing: 1986-09-02
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Granted: 1988-04-26
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Expires: 2006-09-02
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Abstract

Abstract A pyroelectric focal plane array useful for thermal imaging applications comprises a detector (10), comprises a reticulated and aluminized pyroelectric chip (12) interfaced with a signal processor chip (14) by thermally insulating bumps (30) coated with a thin conductive layer (38) to form a plurality of thermally insulative and electronically conductive interconnections (16) between detector chips (12) and processor chip (14).

Inventors

  • 👤 Yifal J. Shaham
  • 👤 Michael Y. Pines
  • 👤 N. John Koda
  • 👤 Daniel F. Murphy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 03:59
CPC Classifications
H; H10; H10W; H10W90/00; G; G01; G01J; G01J5/00; G01J5/10; G01J5/34; H10N; H10N15/00; H10N15/10; H10N19/00

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 59 words
A thermally insulative and electrically conductive interconnection between means having first and second electric contracts, comprising: thermally and electrically insulative material positioned adjacent to the first contact; an electrically conductive interconnect, having first and second interconnect portions, adhered to the insulative material; and said first and second interconnect portions being electrically secured respectively to said first and second contacts.
Claim 2
Dependent Claim 59 words
A thermally insulative and electrically conductive interconnection between means having first and second electric contracts, comprising: thermally and electrically insulative material positioned adjacent to the first contact; an electrically conductive interconnect, having first and second interconnect portions, adhered to the insulative material; and said first and second interconnect portions being electrically secured respectively to said first and second contacts.
Claim 3
Dependent Claim 21 words
An interconnection according to claim 1 in which said material is sloped at least where the interconnect is subsequently adhered thereto.
Claim 4
Dependent Claim 16 words
An interconnection according to claim 2 further including conductive material on the exposed second interconnect portion.
Claim 5
Dependent Claim 18 words
An interconnection according to claim 3 in which said conductive material on said second interconnect portion comprises indium.
Claim 6
Dependent Claim 28 words
An interconnection according to claim 4 in which the second interconnect portion is 5 μm above the first contact and the indium conductive material is 3 μm thick.
Claim 7
Dependent Claim 32 words
An interconnection according to claim 4 in which mating indium material is positioned on the second electric contact, and said two indium materials are bonded together to effect said electrically securing means.
Claim 8
Dependent Claim 73 words
An interconnection according to claim 4 in which said means having said first and second contacts respectively comprise a readout circuit and a pyroelectric detector focal plane array, each having a plurality of contact areas on which a plurality of said first and second contacts are respectively located, further including mating indium material placed respectively on said first and second electric contacts, said indium materials being together to effect said electrically securing means.
Claim 9
Dependent Claim 26 words
An interconnection according to claim 1 in which said insulative material is approximately 5 μm thick and said electrically conductive interconnect is approximately 1000 Angstroms thick.
Claim 10
Dependent Claim 15 words
An interconnection according to claim 1 in which said insulative material comprises a truncated pyramid.
Claim 11
Independent Claim 65 words
A method for producing a thermally insulative and electrically conductive interconnection between means having first and second electric contacts, comprising the steps of: forming thermally and electrically insulative material adjacent to the first contact; adhering an electrically conductive interconnect, having first and second interconnect portions, to the insulative material; and electrically securing the first and second interconnect portions respectively to the first and second contacts.
Claim 12
Independent Claim 65 words
A method for producing a thermally insulative and electrically conductive interconnection between means having first and second electric contacts, comprising the steps of: forming thermally and electrically insulative material adjacent to the first contact; adhering an electrically conductive interconnect, having first and second interconnect portions, to the insulative material; and electrically securing the first and second interconnect portions respectively to the first and second contacts.
Claim 13
Dependent Claim 27 words
A method according to claim 10 in which said forming step comprises the step of sloping the material at least where the interconnect is subsequently adhered thereto.
Claim 14
Dependent Claim 35 words
A method according to claim 11 in which said sloping step comprises the steps of anisotropically etching the material nearly to the first contact and thereafter isotropically etching the material in a barrel-type plasma system.
Claim 15
Dependent Claim 25 words
A method according to claim 12 in which said anisotropically etching step comprises the step of etching the material to approximately 80% of its thickness.
Claim 16
Dependent Claim 25 words
A method according to claim 13 in which said anisotropically etching step comprises the step of performing it in a parallel plate or RIE system.
Claim 17
Dependent Claim 25 words
A method according to claim 12 in which said anisotropically etching step comprises the step of performing it in a parallel plate or RIE system.
Claim 18
Dependent Claim 79 words
A method according to claim 11 wherein the material comprises a polymeric material initially applied over the first contact, and wherein said sloping step comprises the steps of: depositing a resist over the polymeric material, in which the resist comprises a material which is different from that of the first contact; aligning a mask over the resist; anisotropically etching the polymeric material to approximately 80% of its thickness; and thereafter isotropically etching the material in a barrel-type plasma system.
Claim 19
Dependent Claim 25 words
A method according to claim 16 in which said anisotropically etching step comrises the step of performing it in a parallel plate or RIE system.
Claim 20
Dependent Claim 89 words
A method according to claim 11 in which said adhering step comprises the steps of: applying a resist to the sloped material; placing a second resist over the first resist, the second resist comprising matter which is different from the first resist; removing portions of the second resist, while preventing removal of the first resist; utilizing the second resist as a mask, removing portions of the first resist not protected by the second resist; depositing conductive material to form the interconnect; and removing the first and the second resist.
Claim 21
Dependent Claim 18 words
A method according to claim 18 in which the conductive material of the interconnect comprises titanium and nickel.
Claim 22
Dependent Claim 20 words
A method according to claim 19 in which the first resist comprises a photoresist, and the second resist comprises aluminum.
Claim 23
Dependent Claim 28 words
A method according to claim 20 in which said first and second resist removing step comprises the step of removing the photoresist, thereby floating away the aluminum resist.
Claim 24
Dependent Claim 75 words
A method according to claim 18 in which said electrically securing step comprises the steps of: applying a thick layer of photoresist over exposed portions of the interconnect, and first contact and the insulative material; removing the photoresist from the second interconnect portion; depositing a conductive material to the exposed second interconnect portion; placing conductive material on the exposed second interconnect portion; removing the photoresist; and coupling the second contact to the second interconnect portion.
Claim 25
Dependent Claim 19 words
A method according to claim 22 in which the conductive material on the exposed second interconnect portion comprises indium.
Claim 26
Dependent Claim 31 words
A method according to claim 23 in which said step of applying a thick layer of photoresist comprises the steps of coating about 13 μm of the photoresist in two applications.
Claim 27
Dependent Claim 28 words
A method according to claim 24 in which the second interconnect portion is 2 μm above the first contact and the indium conductive material is 3 μm thick.
Claim 28
Dependent Claim 33 words
A method according to claim 23 further comprising the steps of placing mating indium material on the second electric contact, and bonding the two indium materials together to effect said electrically securing step.
Claim 29
Dependent Claim 77 words
A method according to claim 11 wherein the means having the first and second contacts respectively comprise a readout circuit and a pyroelectric detector focal plane array, each having a pluraity of contact areas on which a plurality of the first and second contacts are respectively located, further including the steps of placing mating indium material respectively on the first and second electric contacts, and bonding the two indium materials together to effect said electrically securing step.

References Cited (Backward Citations)

US4072863A Cited
US4290844A Cited
US4354109A Cited
US4416054A Cited
US4400868A Cited
EP0071664A1 Cited
US4532424A Cited
US4616403A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-26 1991-10-26 1992-04-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-26 1995-10-26 1996-04-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-26 1999-10-26 2000-04-26 $7700.00 Window Closed / Lapsed

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