Optical rotary encoder and method of assembling the same

Claim 1

An optical rotary encoder for detecting a rotating position of a rotating shaft (11) by exposing and obscuring an optical path formed between a light emitting element (15) and an opposing light receiving element (14) upon rotation of the rotating shaft, comprising: a fixing base (27) having a cylindrical portion concentric with an axis of said rotating shaft (11), and fixed to a flange (18); a light receiving element plate (24) having a cylindrical hole of a size to be fittingly engaged with said cylinder of said fixing base (27) so as to be rotatable relative thereto during assembly, and a light receiving element mounted on said light receiving element plate and precisely aligned from the center of the hole in the radial direction thereof; and a fixed encoding plate (23) in which an encoding portion is formed so that an emitted light is radiated on said light receiving element of said light receiving element plate (24), said fixed encoding plate being fixed to said fixing base so as to be adjacent to said light receiving element plate at a predetermined distance therefrom.

Claim 4

A method for assembling an optical rotary encoder which detects a rotating position of a rotating shaft (11) by exposing and obscuring an optical path formed by a light emitting element (15) and an opposing light receiving element (14) upon rotation of the rotating shaft, wherein the encoder comprises: a fixing base (27) having a cylindrical portion concentric with an axial center of said rotating shaft, and fixed to a flange (18); a light receiving element plate (24) having a cylindrical hole of a size to be fittingly engaged with said cylinder of said fixing base so as to be rotatable relative thereto during assembly, and a light receiving element mounted on said light receiving element plate and precisely aligned from the center of the hole in the radial direction thereof; and a fixed encoding plate (23) in which an encoding portion is formed so that an emitted light is radiated on said light receiving element of said light receiving element plate and which is fixed to said fixing base so as to be adjacent to said light receiving element plate at a predetermined distance therefrom, said method comprising: a. the step of fitting a cylinder step (27a) of said fixing base (27) in the hole of said light receiving element plate (24); b. the step of aligning said fixed encoding plate (23) with a supporting portion (27a) of said fixing base (27); c. the step of centering said fixed encoding plate (23); d. the step of rotating said light receiving element plate (24) so as to align said light receiving element with said fixed encoding plate (23) while said light receiving element plate (24) is kept inserted on the cylindrical portion (27b) of said fixing base (27); e. the step of fixing said light receiving element plate (24) and said fixed encoding plate (23) to said fixing base (27); and f. the step of engaging said fixing base (27), said fixed encoding plate (23) and said light receiving element plate (24) which are aligned and fixed in the above steps, with an engaging portion of said flange (18).

Claim 5

A method for assembling an optical rotary encoder which detects a rotating position of a rotating shaft (11) by exposing and obscuring an optical path formed by a light emitting element (15) and an opposing light receiving element (14) upon rotation of the rotating shaft, wherein the encoder comprises: a fixing base (27) having a cylindrical portion concentric with an axial center of said rotating shaft, and fixed to a flange (18); a light receiving element plate (24) having a cylindrical hole of a size to be fittingly engaged with said cylinder of said fixing base so as to be rotatable relative thereto during assembly, and a light receiving element mounted on said light receiving element plate and precisely aligned from the center of the hole in the radial direction thereof; and a fixed encoding plate (23) in which an encoding portion is formed so that an emitted light is radiated on said light receiving element of said light receiving element plate and which is fixed to said fixing base so as to be adjacent to said light receiving element plate at a predetermined distance therefrom, said method comprising: a. the step of fitting a cylinder step (27a) of said fixing base (27) in the hole of said light receiving element plate (24); b. the step of aligning said fixed encoding plate (23) with a supporting portion (27a) of said fixing base (27); c. the step of centering said fixed encoding plate (23); d. the step of rotating said light receiving element plate (24) so as to align said light receiving element with said fixed encoding plate (23) while said light receiving element plate (24) is kept inserted on the cylindrical portion (27b) of said fixing base (27); e. the step of fixing said light receiving element plate (24) and said fixed encoding plate (23) to said fixing base (27); and f. the step of engaging said fixing base (27), said fixed encoding plate (23) and said light receiving element plate (24) which are aligned and fixed in the above steps, with an engaging portion of said flange (18).