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US4738899A Expired / Lapsed US ⏱️ 0.0 years remaining

Transparent abrasion-resistant flexible polymeric coating

Assignee: EPOLIN Inc 103 WASHINGTON STREET MORRISTOWN NJ A CORP OF NEW JERSEY
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Filing: 1986-07-08
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Granted: 1988-04-19
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Expires: 2006-07-08
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Abstract

Abstract A process for preparing an adhesive, transparent, corrosion and abrasion resistant polymeric coating on a substrate, such as a glass, plastic or metal such as aluminum or steel. The substrate is coated with a mixture of up to about 15% by weight of an expanding polycyclic monomer such as a spiroorthocarbonate or spiroorthoester, a diepoxy oligomer such as a diglycidyl ether, and a lactone in a concentration of from about 1:2.5 to 1:4.5 by weight of the oligomer. To this mixture is added a catalytic quantity of a boron trihalide-amine complex and a catalytic quantity of an aromatic photocatalyst which releases a carbonium ion upon ultraviolet irradiation. The coated substrate is exposed to broad wavelength UV light for from about 2 to 20 seconds to initiate polymerization. Polymerization of the coating is completed by heating the coated substrate at a temperature of from about 50° to 120° C. for a sufficient period to complete polymerization to a flexible, tough, abrasive and corrosion resistant transparent coating. If the substrate is very thin, the heating may be omitted, as determined by the artisan. Instead of heating to complete polymerization, a di- or tri- functional acrylate may be added to the initial mixture. Preferably, the expanding monomer is a spiroorthoester formed in situ by the reaction of a lactone such as γ-butyrolactone with an epoxide, as known in the art.

Inventors

  • 👤 Claire Bluestein
  • 👤 Murray S. Cohen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 16:15
CPC Classifications
C; C09; C09D; C09D163/00; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/62; C08G59/625; C08G65/00; C08G65/02; C08G65/04; C08G65/06; C08G65/16; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31525; Y10T428/31529

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 162 words
A process for preparing a flexible, transparent, cohesive and adhesive coating on a substrate, comprising the steps of: (a) forming a mixture of up to about 15% by weight of a polycyclic monomer selected from the group consisting of a spiroorthocarbonate and a spiroorthoester with a combination of a di-epoxy oligomer and a lactone in a ratio of from about 1:2.5 to about 1:4.5 by weight of the oligomer; (b) adding a Lewis acid catalyst (c) adding an aryl cationic photocatalyst to the mixture which releases a radical carbonium ion upon irradiation with broad wavelength ultra-violet light, and initiates polymerization of the oligomer; (d) coating the mixture on the substrate; (e) exposing the coated substrate to broad wavelength ultra-violet light for from about 2 to 20 seconds to initiate polymerization of the oligomer; and (f) completing polymerization to form the transparent, cohesive, and adhesive coating on the substrate by heating the ultraviolet light exposed substrate at between about 50° and 125° C.
Claim 2
Dependent Claim 162 words
A process for preparing a flexible, transparent, cohesive and adhesive coating on a substrate, comprising the steps of: (a) forming a mixture of up to about 15% by weight of a polycyclic monomer selected from the group consisting of a spiroorthocarbonate and a spiroorthoester with a combination of a di-epoxy oligomer and a lactone in a ratio of from about 1:2.5 to about 1:4.5 by weight of the oligomer; (b) adding a Lewis acid catalyst (c) adding an aryl cationic photocatalyst to the mixture which releases a radical carbonium ion upon irradiation with broad wavelength ultra-violet light, and initiates polymerization of the oligomer; (d) coating the mixture on the substrate; (e) exposing the coated substrate to broad wavelength ultra-violet light for from about 2 to 20 seconds to initiate polymerization of the oligomer; and (f) completing polymerization to form the transparent, cohesive, and adhesive coating on the substrate by heating the ultraviolet light exposed substrate at between about 50° and 125° C.
Claim 3
Dependent Claim 19 words
A process as in claim 1 wherein a flow-aid is added to the mixture before coating on the substrate.
Claim 4
Dependent Claim 22 words
A process as claimed in claim 1 in which the monomer is a polycyclic ring system, the rings being opened during polymerization.
Claim 5
Dependent Claim 14 words
A process as in claim 1, wherein the diepoxy oligomer is a diglycidyl ether.
Claim 6
Dependent Claim 17 words
A process as in claim 1, wherein the catalyst for the monomer is a Lewis acid-amine complex.
Claim 7
Dependent Claim 18 words
A process as in claim 5, wherein the catalyst is a complex of boron trichloride with N,N'-dimethyl piperazine.
Claim 8
Dependent Claim 13 words
A process in claim 1 wherein the diepoxy oligomer is Bisphenol-A diglycidyl ether.
Claim 9
Dependent Claim 29 words
A process as in claims 1 or 7, wherein the catalyst for the oligomer is a photocatalyst selected from the group consisting of triarylsulfonium hexafluoro antimonate, arsenate, and phosphate.
Claim 10
Dependent Claim 24 words
A process as in claim 1 wherein the monomer spiroorthoester is formed in situ by the reaction of a lactone with a diepoxy oligomer.
Claim 11
Dependent Claim 11 words
A process as in claim 9 wherein the lactone is γ-butyrolactone.
Claim 12
Dependent Claim 11 words
A process as in claim 9 wherein the lactone is ε-caprolactone.
Claim 13
Dependent Claim 14 words
A process as in claim 1, in which the spiroorthocarbonate monomer is norbornene spiroorthocarbonate.
Claim 14
Dependent Claim 50 words
A smooth, flexible, transparent, adherent, corrosion and abrasion-resistant coating on a substrate, said coating consisting essentially of copolymerized diepoxide oligomer and a ring-opening polycyclic monomer selected from the group consisting of a spiroorthocarbonate and a spiroorthoester, and said coating being obtained in accordance with the process defined in claim 1.

References Cited (Backward Citations)

DE1084733B Cited
US4387215A Cited
US4250203A Cited
US4368314A Cited
DD160193A2 Cited
US4378279A Cited
US4593051A Cited
US4599155A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-19 1991-10-19 1992-04-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-19 1995-10-19 1996-04-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-19 1999-10-19 2000-04-19 $7700.00 Window Closed / Lapsed

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