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US4710260A Expired / Lapsed US ⏱️ 0.0 years remaining

Deposition of silicon at temperatures above its melting point

Assignee: Texas Instruments Inc
•
Filing: 1985-08-26
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Granted: 1987-12-01
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Expires: 2005-08-26
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Abstract

Abstract Liquid silicon is deposited on a high surface area column of silicon nitride particles, by hydrogen decomposition of trichlorosilane. This is accomplished in an environment heated to a temperature in excess of the melting point of silicon. After deposition, the liquid silicon flows by gravity to a collection point. Preferably a liquid transfer system moves the silicon directly to a crystal pulling operation. The liquid transfer to immediate pulling conserves energy and allows for continual withdrawal of melt from the reactor. The immediate pulling provides additional purification and the crystal thus pulled is preferably used as feedstock for a final crystal pulling operation.

Inventors

  • 👤 David E. Witter
  • 👤 Mohendra S. Bawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 12:01
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/02; C01B33/021; C01B33/027; C01B33/03; C30; C30B; C30B15/00; C30B15/02

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 117 words
A method for continuous production of silicon from a silicon bearing gas flow, comprising the steps of: (a) providing a matrix of silicon nitride particles; (b) forcing through a portion of said matrix of silicon nitride particles a stream of a silicon bearing gas mixture; (c) said matrix of silicon nitride particles being heated to above 1300° C. but below the melting point of silicon while said gas flow is forced through said matrix; and (d) periodically heating said matrix of nitride particles during said gas flow to above the melting point of silicon and collecting, at the bottom of said matrix of silicon nitride particles, liquified silicon deposited on said nitride particles from said gas stream.
Claim 2
Independent Claim 117 words
A method for continuous production of silicon from a silicon bearing gas flow, comprising the steps of: (a) providing a matrix of silicon nitride particles; (b) forcing through a portion of said matrix of silicon nitride particles a stream of a silicon bearing gas mixture; (c) said matrix of silicon nitride particles being heated to above 1300° C. but below the melting point of silicon while said gas flow is forced through said matrix; and (d) periodically heating said matrix of nitride particles during said gas flow to above the melting point of silicon and collecting, at the bottom of said matrix of silicon nitride particles, liquified silicon deposited on said nitride particles from said gas stream.
Claim 3
Dependent Claim 35 words
The method of claim 1, wherein: (a) said silicon nitride particles being heated to about 20° C. below the melting point of silicon; and (b) said period heating being ramp ups of about 50° C.

References Cited (Backward Citations)

US2962363A Cited
US4127630A Cited
US4125592A Cited
US4353875A Cited
US4242697A Cited
US4246249A Cited
US4282184A Cited
US4314525A Cited
US4547258A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-11-30 1991-06-01 1991-12-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-11-30 1995-06-01 1995-12-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-11-30 1999-06-01 1999-12-01 $7700.00 Window Closed / Lapsed

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