Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
150 words
A process for bonding together a first solid piece and a second solid piece to form a bonded piece, the first piece being an amorphous metal, comprising the steps of: placing an interlayer material between the two solid pieces, the interlayer material having a solidus temperature less than the crystallization temperature of the first piece and a composition which is diffusionally compatible with the first piece, and wherein the interlayer material is an alloy of aluminum and at least one other element, the other element being selected from the group consisting of silicon, germanium, silver and gold; and hot pressing the two pieces with the interlayer material therebetween at a temperature greater than the solidus temperature of the interlayer material and less than the crystallization temperature of the first piece whereby the interlayer material interdiffuses with the amorphous metal without inducing crystallization of the interdiffused portion of the amorphous metal.
Claim 2
Dependent Claim
150 words
A process for bonding together a first solid piece and a second solid piece to form a bonded piece, the first piece being an amorphous metal, comprising the steps of: placing an interlayer material between the two solid pieces, the interlayer material having a solidus temperature less than the crystallization temperature of the first piece and a composition which is diffusionally compatible with the first piece, and wherein the interlayer material is an alloy of aluminum and at least one other element, the other element being selected from the group consisting of silicon, germanium, silver and gold; and hot pressing the two pieces with the interlayer material therebetween at a temperature greater than the solidus temperature of the interlayer material and less than the crystallization temperature of the first piece whereby the interlayer material interdiffuses with the amorphous metal without inducing crystallization of the interdiffused portion of the amorphous metal.
Claim 3
Dependent Claim
13 words
The process of claim 1, wherein the interlayer material phase is a powder.
Claim 4
Dependent Claim
87 words
The process of claim 1, wherein the second solid piece is an amorphous material and the interlayer material has a solidus temperature less than the crystallization temperature of the second piece the interlayer material having a composition which is diffusionally compatible with the second piece, and further wherein said step of hot pressing is performed at a temperature greater than the solidus temperature of the interlayer material but less than the crystallization temperature of the first piece and less than the crystallization temperature of the second piece.
Claim 5
Dependent Claim
25 words
The process of claim 1, wherein said first piece is a powder particle, and said interlayer material is provided as a coating on the particle.
Claim 6
Dependent Claim
22 words
The process of claim 1, wherein said first piece is a powder particle, and said interlayer material is provided as a particle.
Claim 7
Dependent Claim
15 words
The process of claim 1, wherein the interlayer material includes at least one fluxing element.
Claim 8
Dependent Claim
19 words
The process of claim 6, wherein the fluxing element is selected from the group consisting of phosphorus and boron.
Claim 9
Dependent Claim
17 words
The process of claim 1, wherein said step of hot pressing is accomplished in a reducing gas.
Claim 10
Dependent Claim
17 words
The process of claim 1, wherein said step of hot pressing is accomplished in an inert atmosphere.
Claim 11
Dependent Claim
20 words
The process of claim 1, wherein a solid reducing agent is placed between the pieces to reduce any oxides present.
Claim 12
Dependent Claim
26 words
The process of claim 1, including the further step of: bonding a third solid piece to the bonded piece produced in said step of hot pressing.