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US4704367A Expired / Lapsed US ⏱️ 0.0 years remaining

Suppression of hillock growth through multiple thermal cycles by argon implantation

Assignee: Motorola Solutions Inc
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Filing: 1986-04-21
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Granted: 1987-11-03
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Expires: 2006-04-21
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Abstract

Abstract A technique for suppressing hillock growth in metal films on integrated circuits through multiple thermal cycles by argon implantation. Although it was known that ion implantation of many species such as arsenic suppressed the growth of hillocks in metal films through one thermal cycle, it was discovered that only one of the proposed ions, argon, would suppress hillock formation for multiple subsequent thermal cycles. For the other species, hillock formation would reoccur after multiple cycles. This characteristic is important for double layer metal (DLM) processes to prevent interlayer shorting.

Inventors

  • 👤 John R. Alvis
  • 👤 Orin W. Holland

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:44
CPC Classifications
H; H10; H10P; H10P32/00; H10P32/30; Y; Y10; Y10S; Y10S148/00; Y10S148/14; Y10S438/00; Y10S438/937

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 70 words
In the manufacture of an integrated circuit on a semiconductor substrate, a process for suppressing the growth of hillocks in a metal film for multiple thermal cycles comprising the steps of: forming a metal film on the semiconductor substrate during the fabrication of an integrated circuit; distributing argon ions into the metal film; and processing the metal film through subsequent integrated circuit fabrication steps involving at least two thermal cycles.
Claim 2
Dependent Claim 70 words
In the manufacture of an integrated circuit on a semiconductor substrate, a process for suppressing the growth of hillocks in a metal film for multiple thermal cycles comprising the steps of: forming a metal film on the semiconductor substrate during the fabrication of an integrated circuit; distributing argon ions into the metal film; and processing the metal film through subsequent integrated circuit fabrication steps involving at least two thermal cycles.
Claim 3
Dependent Claim 21 words
The process of claim 1 in which the metal film is selected from the group consisting of aluminum and aluminum alloy.
Claim 4
Dependent Claim 15 words
The process of claim 1 in which the argon ions are distributed by ion implantation.
Claim 5
Dependent Claim 55 words
The process of claim 1 in which the metal film described therein is one of a plurality of metal films, and the subsequent integrated circuit fabrication steps involve forming a dielectric layer over the metal film and a subsequent metal film over the dielectric layer and in which subsequent fabrication steps require multiple thermal cycles.
Claim 6
Dependent Claim 23 words
The process of claim 3 in which the ion implantation dose of the argon is between 0.5 and 2×10 15 cm -2 .
Claim 7
Dependent Claim 23 words
The process of claim 5 in which the ion implantation dose of the argon is between 1 and 2×10 15 cm -2 .
Claim 8
Dependent Claim 85 words
In the manufacture of an integrated circuit on a semiconductor substrate, a process for suppressing the growth of hillocks in a metal film for multiple thermal cycle comprising the steps of: forming a metal film on the semiconductor substrate during the fabrication of an integrated circuit; implanting argon ions into the metal film at a dose in the range between about 0.5 and 5×10 15 cm -2 ; and processing the metal film through subsequent integrated circuit fabrication steps involving at least two thermal cycles.
Claim 9
Dependent Claim 85 words
In the manufacture of an integrated circuit on a semiconductor substrate, a process for suppressing the growth of hillocks in a metal film for multiple thermal cycle comprising the steps of: forming a metal film on the semiconductor substrate during the fabrication of an integrated circuit; implanting argon ions into the metal film at a dose in the range between about 0.5 and 5×10 15 cm -2 ; and processing the metal film through subsequent integrated circuit fabrication steps involving at least two thermal cycles.
Claim 10
Dependent Claim 21 words
The process of claim 7 in which the metal film is selected from the group consisting of aluminum and aluminum alloy.
Claim 11
Dependent Claim 23 words
The process of claim 7 in which the ion implantation dose of the argon is between 1 and 2×10 15 cm -2 .
Claim 12
Dependent Claim 55 words
The process of claim 7 in which the metal film described therein is one of a plurality of metal films, and the subsequent integrated circuit fabrication steps involve forming a dielectric layer over the metal film and a subsequent metal film over the dielectric layer and in which subsequent fabrication steps require multiple thermal cycles.

References Cited (Backward Citations)

US4520554A Cited
US4536223A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-11-02 1991-05-04 1991-11-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-11-02 1995-05-04 1995-11-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-11-02 1999-05-04 1999-11-03 $7700.00 Window Closed / Lapsed

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