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US4696776A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing polyurethane foams for low stress encapsulation

Assignee: Motorola Solutions Inc
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Filing: 1986-07-21
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Granted: 1987-09-29
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Expires: 2006-07-21
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Abstract

Abstract A method for encapsulating electronic components in high acceleration and high thermal cycling environments. A liquid uncured thermal setting polyurethane formulation is mixed with a finely ground particulate foam which serves as a nucleating agent. The mixture is in accordance with the polyurethane formulation. The resultant foam contains open air pockets which allow it to be compressed and then re-expand.

Inventors

  • 👤 James R. Hooker
  • 👤 Robert M. Foss

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 06:43
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/02; B29C44/12; B29C44/1266; B29C67/00; B29C67/20; B29C67/207; B29C70/00; B29C70/58; B29C70/66; B29K; B29K2075/00; B29K2105/00; B29K2105/06; B29K2105/16; B29K2105/165; B29L; B29L2031/00; B29L2031/30; B29L2031/3055; B29L2031/3061; Y; Y10; Y10S; Y10S264/00; Y10S264/05; Y10S264/07

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 120 words
A method of encapsulating electronic components and the like comprising the steps of: selecting an uncured liquid thermosetting polyurethane formulation; selecting one or more of the group consisting of elastomeric, rigid and semi-rigid finely ground particulate foams to act as a nucleating agent; adding said particulate foam by weight to said liquid polyurethane formulation; mixing said particulate foam and said liquid polyurethane formulation into a substantially homogeneous mixture; applying said homogeneous mixture of said particulate foam and said liquid polyurethane formulation to one of a form, casting, and the like containing electronic components to be encapsulated; and curing said homogeneous mixture encapsulating electronic components for a pre-determined period of time at a predetermined temperature relative to the polyurethane formulation used.
Claim 2
Independent Claim 120 words
A method of encapsulating electronic components and the like comprising the steps of: selecting an uncured liquid thermosetting polyurethane formulation; selecting one or more of the group consisting of elastomeric, rigid and semi-rigid finely ground particulate foams to act as a nucleating agent; adding said particulate foam by weight to said liquid polyurethane formulation; mixing said particulate foam and said liquid polyurethane formulation into a substantially homogeneous mixture; applying said homogeneous mixture of said particulate foam and said liquid polyurethane formulation to one of a form, casting, and the like containing electronic components to be encapsulated; and curing said homogeneous mixture encapsulating electronic components for a pre-determined period of time at a predetermined temperature relative to the polyurethane formulation used.
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein the finely ground particulate foam contains at least one of closed air cells and reticulated foam structure which carries associated air bubbles.
Claim 4
Dependent Claim 31 words
The method of claim 1 wherein a controlled amount of at least one of air cells, air bubbles and individual microspheres of flexible material may be added to the homogeneous mixture.

References Cited (Backward Citations)

GB853941A Cited
US3300421A Cited
US3256218A Cited
US3594335A Cited
US3772219A Cited
US4231986A Cited
US4355130A Cited
US4533598A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-09-28 1991-03-30 1991-09-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-09-28 1995-03-30 1995-09-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-09-28 1999-03-30 1999-09-29 $7700.00 Window Closed / Lapsed

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