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US4695674A Expired / Lapsed US ⏱️ 0.0 years remaining

Preformed, thin-film front contact current collector grid for photovoltaic cells

Assignee: SOHIO A CORP OF OHIO
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Filing: 1985-08-30
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Granted: 1987-09-22
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Expires: 2005-08-30
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Abstract

Abstract A photovoltaic cell incorporating a preformed, thin-film front contact current collector grid (14). The cell incorporates an electrically conductive substrate layer (11), a semiconductor body (12) deposited on the substrate layer (11) and a transparent electrically conductive layer (13) deposited on the semiconductor body (12). A collector grid (14) is preformed of a thin-film electrically conductive material which is thereafter electrically communicated with the transparent electrically conductive layer (13) using an electrically conductive adhesive (20).

Inventors

  • 👤 Ari Bar-on

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 08:46
CPC Classifications
H; H10; H10F; H10F71/00; H10F71/10; H10F71/103; H10F77/00; H10F77/20; H10F77/206; H10F77/211; H10F77/215; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 86 words
A photovoltaic cell comprising: an electrically conductive substrate layer; a semiconductor body deposited on said substrate layer; a transparent electrically conductive layer deposited on said semiconductor body; preformed thin-film electrically conductive grid means for collecting electrical current from said cell, said grid means having a predetermined physical configuration; and an electrically conductive adhesive on said grid means to physically and electrically connect said grid means to said transparent electrically conductive layer, said adhesive having a bulk resistive of from about 0.5 ohms-cm to about 5 ohms-cm.
Claim 2
Dependent Claim 86 words
A photovoltaic cell comprising: an electrically conductive substrate layer; a semiconductor body deposited on said substrate layer; a transparent electrically conductive layer deposited on said semiconductor body; preformed thin-film electrically conductive grid means for collecting electrical current from said cell, said grid means having a predetermined physical configuration; and an electrically conductive adhesive on said grid means to physically and electrically connect said grid means to said transparent electrically conductive layer, said adhesive having a bulk resistive of from about 0.5 ohms-cm to about 5 ohms-cm.
Claim 3
Dependent Claim 18 words
The photovoltaic cell according to claim 1 wherein said adhesive possesses a bulk resistivity of approximately 2 ohms-cm.
Claim 4
Dependent Claim 24 words
The photovoltaic cell according to claim 2, wherein said grid means comprises a plurality of finger means integrally associated with a collector bus means.
Claim 5
Dependent Claim 15 words
The photovoltaic cell according to claim 3, wherein said grid means is a metal foil.
Claim 6
Independent Claim 85 words
A method of disposing a front contact current collector grid on a photovoltaic cell having a transparent conductive layer comprising the steps of: forming a thin-film conductive material into a predetermined configuration of a grid; coating one surface of said grid with an electrically conductive adhesive having a bulk resistivity from about 0.5 ohms-cm to about 5 ohms-cm; locating said grid relative to the transparent conductive layer of the photovoltaic cell; and bonding said grid to the transparent conductive layer with said electrically conductive adhesive.
Claim 7
Independent Claim 85 words
A method of disposing a front contact current collector grid on a photovoltaic cell having a transparent conductive layer comprising the steps of: forming a thin-film conductive material into a predetermined configuration of a grid; coating one surface of said grid with an electrically conductive adhesive having a bulk resistivity from about 0.5 ohms-cm to about 5 ohms-cm; locating said grid relative to the transparent conductive layer of the photovoltaic cell; and bonding said grid to the transparent conductive layer with said electrically conductive adhesive.
Claim 8
Dependent Claim 28 words
The method of disposing a front contact current collector grid on a photovoltaic cell according to claim 5, wherein said step of forming is a die cutting process.
Claim 9
Dependent Claim 43 words
The method of disposing a front contact current collector grid on a photovoltaic cell according to claim 5, wherein said electrically conductive adhesive is applied to said grid prior to locating said grid on the transparent electrically conductive layer of the photovoltaic cell.
Claim 10
Dependent Claim 29 words
The method of disposing a front contact current collector grid on a photovoltaic cell according to claim 5, wherein said adhesive possesses a bulk resistivity of approximately 2 ohms-cm.
Claim 11
Dependent Claim 86 words
A process for fabricating a photovoltaic cell comprising: depositing a semiconductor body on an electrically conductive substrate layer; depositing a transparent electrically conductive layer on said semiconductor body; forming a thin-film conductive material into a predetermined configuration of a grid; coating one surface of said grid with an electrically conductive adhesive having a bulk resistivity from about 0.5 ohms-cm to about 5 ohms-cm; locating said grid relative to said transparent conductive layer; and bonding said grid to said transparent conductive layer with said electrically conductive adhesive.
Claim 12
Dependent Claim 86 words
A process for fabricating a photovoltaic cell comprising: depositing a semiconductor body on an electrically conductive substrate layer; depositing a transparent electrically conductive layer on said semiconductor body; forming a thin-film conductive material into a predetermined configuration of a grid; coating one surface of said grid with an electrically conductive adhesive having a bulk resistivity from about 0.5 ohms-cm to about 5 ohms-cm; locating said grid relative to said transparent conductive layer; and bonding said grid to said transparent conductive layer with said electrically conductive adhesive.
Claim 13
Dependent Claim 27 words
The process for fabricating a photovoltaic cell according to claim 9, wherein said grid has a plurality of finger means integrally associated with a collector bus means.
Claim 14
Dependent Claim 36 words
The process for fabricating a photovoltaic cell according to claim 10, wherein said electrically conductive adhesive impedes flow of electrical current from said grid to defects in the photovoltaic cell when said grid is bonded thereto.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-09-21 1991-03-23 1991-09-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-09-21 1995-03-23 1995-09-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-09-21 1999-03-23 1999-09-22 $7700.00 Window Closed / Lapsed

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