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US4686195A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and composition for the manufacture of gradient index glass

Assignee: University of Rochester
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Filing: 1986-01-16
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Granted: 1987-08-11
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Expires: 2006-01-16
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Abstract

Abstract An inexpensive method and composition for the manufacture of large sized, high gradient index glass using a sol-gel diffusion process in which the ions that form the metal oxides are of unequal valence.

Inventors

  • 👤 Masayuki Yamane

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 22:11
CPC Classifications
C; C03; C03C; C03C21/00

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 272 words
A method of manufacturing gradient index glass comprising the steps of: (1) preparing either (a) a first solution of alkoxysilane with an aqueous source of boron to which an acid catalyst has been added, allowing said solution to cool, adding an aqueous solution of a first metal salt as a source of index modifier cations to form a mixture wherein said first metal salt will yield a high refractive index in said glass and pouring said mixture into a mold, or (b) a second alcoholic solution of alkoxysilane/alkoxyborine, allowing said solution to cool, adding an aqueous solution of a first metal salt as a source of index modifier cations to form a mixture wherein said first metal salt will yield a high refractive index in said glass and pouring said mixture into a mold; (2) allowing sufficient time for said mixture to form a gel; (3) removing said gel from said mold; (4) drying said gel until it is reduced to approximately 2/3 of its size if the alcoholic solution is used; (5) immersing said gel in an aqueous salt bath comprising a second metal salt as a source of index modifier cations wherein said second metal salt will yield a low refractive index in said glass and wherein the metal of said second metal salt comprise elements different from said first metal and wherein said second metal cations have a valence unequal to the index modifier cations of said first metal salt; (6) removing said gel from said bath; (7) drying said gel; (8) dessicating said gel; and (9) densifying said gel at a temperature around the glass transition point temperature.
Claim 2
Independent Claim 272 words
A method of manufacturing gradient index glass comprising the steps of: (1) preparing either (a) a first solution of alkoxysilane with an aqueous source of boron to which an acid catalyst has been added, allowing said solution to cool, adding an aqueous solution of a first metal salt as a source of index modifier cations to form a mixture wherein said first metal salt will yield a high refractive index in said glass and pouring said mixture into a mold, or (b) a second alcoholic solution of alkoxysilane/alkoxyborine, allowing said solution to cool, adding an aqueous solution of a first metal salt as a source of index modifier cations to form a mixture wherein said first metal salt will yield a high refractive index in said glass and pouring said mixture into a mold; (2) allowing sufficient time for said mixture to form a gel; (3) removing said gel from said mold; (4) drying said gel until it is reduced to approximately 2/3 of its size if the alcoholic solution is used; (5) immersing said gel in an aqueous salt bath comprising a second metal salt as a source of index modifier cations wherein said second metal salt will yield a low refractive index in said glass and wherein the metal of said second metal salt comprise elements different from said first metal and wherein said second metal cations have a valence unequal to the index modifier cations of said first metal salt; (6) removing said gel from said bath; (7) drying said gel; (8) dessicating said gel; and (9) densifying said gel at a temperature around the glass transition point temperature.
Claim 3
Dependent Claim 21 words
The method according to claim 1 wherein said solution of alkoxysilane comprises a solution of tetramethoxysilane, tetraethoxysilane or a combination thereof.
Claim 4
Dependent Claim 23 words
The method according to claim 1 wherein the concentration of said alkoxysilanes yields 50-80% silicon oxide on a molar basis in said glass.
Claim 5
Dependent Claim 19 words
The method according to claim 1 wherein said source of boron comprises boric acid, boron triethoxide or boron trimethoxide.
Claim 6
Dependent Claim 25 words
The method according to claim 1 wherein the concentration of said boron yields 5-20% B 2 O 3 on a molar basis in said glass.
Claim 7
Dependent Claim 32 words
The method according to claim 1 wherein the concentration of alkoxysilane and boron yielding silicon oxide and B 2 O 3 is less then 85% on a molar basis of said glass.
Claim 8
Dependent Claim 31 words
The method according to claim 1 wherein said first metal salt is selected from the group consisting of acetates and nitrates of Pb, Tl, Cs, Ba, La, Nb, Rb and Ta.
Claim 9
Dependent Claim 19 words
The method according to claim 1 wherein the concentration of the metal salt is approximately 0.1 to 1.0 moles/L.
Claim 10
Dependent Claim 27 words
The method according to claim 1 wherein said second metal salt is selected from the group consisting of acetates and nitrates of Li, K, Na and Zn.
Claim 11
Dependent Claim 17 words
The method according to claim 1 wherein said salt bath concentration is approximately 0.1 to 0.5 moles/L.
Claim 12
Dependent Claim 22 words
The method according to claim 1 wherein said acid catalyst is selected from the group consisting of HCl and HNO 3 .
Claim 13
Dependent Claim 22 words
The method according to claim 1 wherein said second solution of alkoxysilane comprises a solution of tetramethoxysilane, tetraethoxysilane or a combination thereof.
Claim 14
Dependent Claim 21 words
The method according to claim 1 wherein said second solution of alkoxyborine comprises a solution of ooron trimethoxide or boron triethoxide.
Claim 15
Dependent Claim 17 words
The method according to claim 1 where said alcoholic solution comprises a solution of methanol or ethanol.

References Cited (Backward Citations)

US4061486A Cited
US4299608A Cited
US4275951A Cited
US4452508A Cited
US4177319A Cited
US4323381A Cited
US4436542A Cited
US4495297A Cited
JPS60166420A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-10 1991-02-09 1991-08-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-10 1995-02-09 1995-08-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-10 1999-02-09 1999-08-11 $7700.00 Window Closed / Lapsed

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