Heat treatments of controlled expansion alloy

Claim 2

A process for heat treating age hardenable, nickel-iron and nickel-cobalt-iron alloys, the alloys consisting essentially of about 34% to 55% nickel, up to 25% cobalt, about 1% to about 2% titanium, about 1.5% to about 5.5% columbium, about 0.25% to 1% silicon, up to about 1.25% aluminum, up to about 0.01% boron, up to 0.1% carbon, the balance essentially iron, said alloys when balanced in composition in accordance with A=(%Ni)+0.93(9% Co)- 1.46(%Ti)+0.54(%Si%Cr)+1.37 (%Mn+%Cu)+7.04 (%C) At most 52.9 B=(%Ni)+0.97(%Co)-1.15 (%Ti)-1.21 (%Si+%Cr)+9.35(%C) At least 43.6

Claim 3

exhibit in the age-hardened condition an Inflection Temperature of at least 625° F. and a Coefficient of Expansion no greater than 5.5 ×10 -6 per°F. between ambient temperature and 780° which comprises (i) annealing the alloys at a temperature from about 1700° F. to about 1900° F. for a period of up to about 9 hours depending upon section size, (ii) cooling the alloy, (iii) aging the alloy at a temperature of from about 1300° F. to about 1500° F. for up to about 12 hours, depending upon section size, (iv) cooling the alloy to a second aging temperature, (v) aging at a temperature of about 1100° F. to about 1250° F. for up to 12 hours, and (vi) cooling the alloy to ambient temperature, said heat treatment being characterized in that the initial aging temperature of 1300° F. to 1500° F. and aluminum content are correlated such that as the aluminum content is increased above about 0.2% aging temperature is also increased within the said temperature range of 1300° F. to 1500° F.

Claim 4

exhibit in the age-hardened condition an Inflection Temperature of at least 625° F. and a Coefficient of Expansion no greater than 5.5 ×10 -6 per°F. between ambient temperature and 780° which comprises (i) annealing the alloys at a temperature from about 1700° F. to about 1900° F. for a period of up to about 9 hours depending upon section size, (ii) cooling the alloy, (iii) aging the alloy at a temperature of from about 1300° F. to about 1500° F. for up to about 12 hours, depending upon section size, (iv) cooling the alloy to a second aging temperature, (v) aging at a temperature of about 1100° F. to about 1250° F. for up to 12 hours, and (vi) cooling the alloy to ambient temperature, said heat treatment being characterized in that the initial aging temperature of 1300° F. to 1500° F. and aluminum content are correlated such that as the aluminum content is increased above about 0.2% aging temperature is also increased within the said temperature range of 1300° F. to 1500° F.

Claim 5

The process of claim 1 wherein the alloy heat treated consists essentially of about 35% to about 39% nickel, about 12% to about 16% cobalt, about 1.2% to about 1.8% titanium, about 4.3% to about 5.2% columbium, about 0.3% to about 0.6% silicon, up to about 0.1% aluminum, up to about 0.1% carbon, the balance being essentially iron.

Claim 6

The process of claim 1 wherein the respective aging treatments are carried out for periods of less than about 8 hours.

Claim 7

The process of claim 3 wherein the respective aging treatments are carried out for periods of at least 3 hours.

Claim 8

An alloy characterized in the age-hardened condition by controlled expansion properties with an inflection temperature of at least 625° F. and a coefficient of expansion between ambient temperature and 780° F. of 5.5 ×10 -6 per ° F. or less, high strength and good notch rupture strength consisting essentially of about 34% to 55% nickel, up to about 25% cobalt, about 1% to 2% titanium, about 1.5% to 5.5% columbium, about 0.25% to 1% silicon, from above 0.2% and up to 1.25% aluminum, up to about 0.12% carbon and the balance essentially iron said alloy being balance in composition to satisfy the following formulae A=(%Ni)+.93(%Co)-1.46(%Ti)+.54(%Si+%Cr)+1.37 (%Mn+%Cu)+7.04 (%C) At most 52.9 B=(%Ni)+.97 (%Co)-1.15 (%Ti)-1.21 (%Si-%Cr)-9.35(%C) At least 43.6

Claim 9

An alloy characterized in the age-hardened condition by controlled expansion properties with an inflection temperature of at least 625° F. and a coefficient of expansion between ambient temperature and 780° F. of 5.5 ×10 -6 per ° F. or less, high strength and good notch rupture strength consisting essentially of about 34% to 55% nickel, up to about 25% cobalt, about 1% to 2% titanium, about 1.5% to 5.5% columbium, about 0.25% to 1% silicon, from above 0.2% and up to 1.25% aluminum, up to about 0.12% carbon and the balance essentially iron said alloy being balance in composition to satisfy the following formulae A=(%Ni)+.93(%Co)-1.46(%Ti)+.54(%Si+%Cr)+1.37 (%Mn+%Cu)+7.04 (%C) At most 52.9 B=(%Ni)+.97 (%Co)-1.15 (%Ti)-1.21 (%Si-%Cr)-9.35(%C) At least 43.6

Claim 10

said alloy being further characterized is that it has been heat treated in accordance with the heat treatment set forth in claim 1.

Claim 11

An alloy in accordance with claim 5 in which the silicon content is 0.3% to 0.6%.