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US4678540A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma etch process

Assignee: Motorola Solutions Inc
•
Filing: 1986-06-09
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Granted: 1987-07-07
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Expires: 2006-06-09
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Abstract

Abstract In an aluminum etch process using SiCl 4 in a plasma reactor, edge profile is controlled by adding predetermined amounts of nitrogen and chlorine. The resulting aniosotropic etch causes walls to have a 60°-90° angle with respect to the substrate. Edge profile is further controlled by tapering the photoresist mask, e.g. by baking

Inventors

  • 👤 David H. Uchimura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 16:20
CPC Classifications
C; C23; C23F; C23F4/00; H; H10; H10P; H10P50/00; H10P50/20; H10P50/26; H10P50/264; H10P50/266; H10P50/267

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 105 words
In a process for etching aluminum material through a mask, and the mask erodes during the process, by contacting the aluminum material with a plasma formed in a first gaseous etchant, the improvement comprising the steps of: forming a sloping, non-vertical sidewall on the exposed edges of said mask; and then supplying a nitrogen, second gaseous etchant which reacts selectively with said mask; and simultaneously supplying a chlorine, third gaseous etchant which reacts selectively with said material; and controlling the proportion of said supplied second and third etchants to produce a predetermined transfer of slope from said mask to the sidewall formed in said material.
Claim 2
Dependent Claim 105 words
In a process for etching aluminum material through a mask, and the mask erodes during the process, by contacting the aluminum material with a plasma formed in a first gaseous etchant, the improvement comprising the steps of: forming a sloping, non-vertical sidewall on the exposed edges of said mask; and then supplying a nitrogen, second gaseous etchant which reacts selectively with said mask; and simultaneously supplying a chlorine, third gaseous etchant which reacts selectively with said material; and controlling the proportion of said supplied second and third etchants to produce a predetermined transfer of slope from said mask to the sidewall formed in said material.
Claim 3
Dependent Claim 15 words
The process as set forth in claim 1 wherein said mask comprises a photoresist material.
Claim 4
Dependent Claim 16 words
The process as set forth in claim 2 wherein said forming step comprises heating said photoresist.
Claim 5
Dependent Claim 34 words
The process as set forth in claim 3 wherein said first gaseous etchant comprises SiCl 4 , said second gaseous etchant comprises N 2 , and said third gaseous etchant comprises Cl 2 .
Claim 6
Dependent Claim 28 words
The process as set forth in claim 4 wherein the flow rates of said second and third etchants are in the ratio of from 6:1 to 2:3 respectively.
Claim 7
Dependent Claim 28 words
The process as set forth in claim 1 wherein the flow rates of said second and third etchants are in the ratio of from 6:1 to 2:3 respectively.

References Cited (Backward Citations)

US4373990A Cited
US4487652A Cited
US4484979A Cited
US4522681A Cited
US4595452A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-06 1991-01-05 1991-07-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-06 1995-01-05 1995-07-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-06 1999-01-05 1999-07-07 $7700.00 Window Closed / Lapsed

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