Ignition cable

Claim 2

A flexible ignition cable comprising: an electrically conductive core; a first insulation layer extruded over and coaxially surrounding said core and having a generally cylindrical outer surface; a reinforcing layer comprising a thin elongated tape of ethylene terephthalate wrapped coaxially around said first insulation layer and forming an essentially cylindrical layer tightly engaging and bonded to the outer cylindrical surface of said first insulation layer; and, a second layer of insulation extruded over and coaxially surrounding, tightly engaging and bonded to the outer essentially cylindrical surface of said reinforcing layer, the adjacent edges of the said tape forming said reinforcing layer overlapping each other to provide an overlapping seam not less than about 1/8 inch wide, said overlapping edge portions being at least slightly adherent to each other, and the cylindrical interfaces between said reinforcing layer and each of said insulation layers being essentially air and moisture tight and void-free.

Claim 3

The cable of claim 1 wherein said tape is wrapped longitudinally around said first insulation layer.

Claim 4

The cable of claim 1 wherein said tape is wrapped helically around said first insulation layer.

Claim 5

The cable of claim 1 wherein said tape is not less than about 1 mil thick.

Claim 6

The cable of claim 1 wherein the thickness of said tape is in the range of about 1 mil to about 2 mils, and the width of said tape is such that the width of said seam is not less than about 1/18 inch and not more than about the circumference of said cable.

Claim 7

In flexible ignition cable comprising an electrically conductive core, a first insulation layer extruded over and coaxially surrounding and tightly engaging said core and having a generally cylindrical outer surface, a reinforcing layer surrounding said first insulation layer and core and engaging the outer cylindrical surface of said first insulation layer, and a second layer of insulation coaxially surrounding and engaging said reinforcing layer, that improvement wherein: said reinforcing layer comprises an elongated electrically insulating tape wrapped tightly and coaxially around said first insulation layer with the adjacent edges thereof overlapping each other such that said tape provides a cylindrical layer in which said overlapping edges form a seam wherein said overlapping edge portions of said tape are at least slightly adherent to each other, said reinforcing layer being bonded to said layers of insulation such that the cylindrical interfaces between said reinforcing layer and said layers of insulation are essentially air and moisture-tight and void-free.

Claim 8

In flexible ignition cable comprising an electrically conductive core, a first insulation layer extruded over and coaxially surrounding and tightly engaging said core and having a generally cylindrical outer surface, a reinforcing layer surrounding said first insulation layer and core and engaging the outer cylindrical surface of said first insulation layer, and a second layer of insulation coaxially surrounding and engaging said reinforcing layer, that improvement wherein: said reinforcing layer comprises an elongated electrically insulating tape wrapped tightly and coaxially around said first insulation layer with the adjacent edges thereof overlapping each other such that said tape provides a cylindrical layer in which said overlapping edges form a seam wherein said overlapping edge portions of said tape are at least slightly adherent to each other, said reinforcing layer being bonded to said layers of insulation such that the cylindrical interfaces between said reinforcing layer and said layers of insulation are essentially air and moisture-tight and void-free.

Claim 9

The cable of claim 6 wherein said tape comprises a thermoplastic electrically and moisture resistant material.

Claim 10

The cable of claim 7 wherein said reinforcing tape comprises a film of ethylene terephthalate.

Claim 11

The cable of claim 6 wherein the thickness of said tape is in the range of about 0.5 to about 4.0 mil thick.

Claim 12

The cable of claim 6 wherein said tape is about 1 mil thick.

Claim 13

The cable of claim 6 wherein the width of said seam is not less than about 1/8 inch and not more than about the circumference of said first insulation layer.

Claim 14

The cable of claim 6 wherein said seam has a width of about 1/8 inch.

Claim 15

The cable of claim 6 wherein said tape is non-porous organic plastic and is at least slightly adherent to each of said first and second layers of insulation.