Patent US4664935A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4664935A Expired / Lapsed US ⏱️ 0.0 years remaining

Thin film deposition apparatus and method

Assignee: ULTRATECH ACQUISITION SUB Inc
•
Filing: 1985-09-24
•
Granted: 1987-05-12
•
Expires: 2005-09-24
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Apparatus and method for the deposition of a thin metal film on a surface of a workpiece as the workpiece is positioned adjacent to a deposition source and as the workpiece and deposition source rotate relative to each other about a first axis. The workpiece can also be moved relative to the deposition source about a second axis as the workpiece and the deposition source rotate relative to each other about the first axis. The distance between the workpiece and the deposition source can be adjusted.

Inventors

  • 👤 Thomas L. Strahl

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:16
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/225; C23C14/04; C23C14/046; C23C14/34

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 143 words
Apparatus for applying a thin film by sputtering to a film-receiving surface of a workpiece comprising: means defining a process chamber; a deposition source in the process chamber at a first location therein, said deposition source having an emission surface disposed in a veritcal plane; sputtering means for sputtering film forming material from said emission surface; and means at a second location in the process chamber for mounting a workpiece having a film-receiving surface disposed in a vertical plane for rotation relative to the deposition source, the emission surface and said film-receiving surface being at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted by said mounting means.
Claim 2
Dependent Claim 143 words
Apparatus for applying a thin film by sputtering to a film-receiving surface of a workpiece comprising: means defining a process chamber; a deposition source in the process chamber at a first location therein, said deposition source having an emission surface disposed in a veritcal plane; sputtering means for sputtering film forming material from said emission surface; and means at a second location in the process chamber for mounting a workpiece having a film-receiving surface disposed in a vertical plane for rotation relative to the deposition source, the emission surface and said film-receiving surface being at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted by said mounting means.
Claim 3
Dependent Claim 14 words
Apparatus as set forth in claim 1, wherein the angle is approximately 30 degrees.
Claim 4
Dependent Claim 20 words
Apparatus as set forth in claim 1, wherein the distance between the mounting means and the deposition source is adjustable.
Claim 5
Dependent Claim 29 words
Apparatus as set forth in claim 1, wherein the distance between the mounting means and the deposition source is adjustable as the workpiece rotates relative to the deposition source.
Claim 6
Dependent Claim 28 words
Apparatus as set forth in claim 1, wherein said mounting means has means for moving the workpiece toward and away from the deposition source along a predetermined path.
Claim 7
Dependent Claim 12 words
Apparatus as set forth in claim 5, wherein said path is rectilinear.
Claim 8
Dependent Claim 38 words
Apparatus as set forth in claim 1, wherein said workpiece mounting means includes a first shaft for rotatably mounting the workpiece at said second location, and including a drive means coupled with the shaft for rotating the same.
Claim 9
Dependent Claim 54 words
Apparatus as set forth in claim 7, wherein is included a second shaft coupled to said drive means for mounting the drive means for rotation about an axis generally perpendicular to the axis of the first shaft, and drive structure coupled with the second shaft for rotating the same relative to the deposition source.
Claim 10
Independent Claim 148 words
A method for applying a thin film by sputtering to a film-receiving surface of a workpiece comprising: providing a deposition source in a process chamber with the source having an emission surface arranged in a vertical plane; mounting a workpiece in the process chamber in spaced relationship to the deposition source, said workpiece having a film-receiving surface arranged in a vertical plane; energizing said deposition source for sputtering film forming material from said emission surface; rotating said workpiece relative to the deposition source as the deposition source is energized; and maintaining the emission surface and the film-receiving surface are at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted within the process chamber.
Claim 11
Independent Claim 148 words
A method for applying a thin film by sputtering to a film-receiving surface of a workpiece comprising: providing a deposition source in a process chamber with the source having an emission surface arranged in a vertical plane; mounting a workpiece in the process chamber in spaced relationship to the deposition source, said workpiece having a film-receiving surface arranged in a vertical plane; energizing said deposition source for sputtering film forming material from said emission surface; rotating said workpiece relative to the deposition source as the deposition source is energized; and maintaining the emission surface and the film-receiving surface are at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted within the process chamber.
Claim 12
Dependent Claim 22 words
A method as set forth in claim 9, wherein the rotating step includes rotating the workpiece as the deposition source remains stationary.
Claim 13
Dependent Claim 15 words
A method as set forth in claim 9, wherein the angle is approximately 30 degrees.
Claim 14
Dependent Claim 24 words
A method as set forth in claim 9, wherein is included the step of adjusting the distance between the workpiece and the deposition source.
Claim 15
Dependent Claim 33 words
A method as set forth in claim 9, wherein is included the step of adjusting the distance between the workpiece and the deposition source as the workpiece rotates relative to the deposition source.
Claim 16
Dependent Claim 39 words
A method as set forth in claim 9, wherein is included the step of rotating the workpiece about a first axis relative to the deposition source, and rotating the workpiece about a second axis perpendicular to the first axis.
Claim 17
Dependent Claim 30 words
A method as set forth in claim 14, wherein said step of rotating the workpiece about the second axis includes rocking the workpiece back and forth about said second axis.
Claim 18
Dependent Claim 166 words
Apparatus for applying a thin film by sputtering to an irregular film-receiving surface of a workpiece to provide step coverage thereof, said apparatus comprising: means defining a process chamber; a deposition source in the process chamber at a first location therein, said source having an emission surface disposed in a vertical plane; sputtering means for sputtering film forming material from said emission surface; and means at a second location in the process chamber for mounting a workpiece having an irregular film-receiving surface disposed in a vertical plane for rotation relative to the deposition source, the emission surface and said film-receiving surface being at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted by said mounting means, whereby step coverage of said irregular film-receiving surface by said film forming material is enhanced.
Claim 19
Dependent Claim 166 words
Apparatus for applying a thin film by sputtering to an irregular film-receiving surface of a workpiece to provide step coverage thereof, said apparatus comprising: means defining a process chamber; a deposition source in the process chamber at a first location therein, said source having an emission surface disposed in a vertical plane; sputtering means for sputtering film forming material from said emission surface; and means at a second location in the process chamber for mounting a workpiece having an irregular film-receiving surface disposed in a vertical plane for rotation relative to the deposition source, the emission surface and said film-receiving surface being at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted by said mounting means, whereby step coverage of said irregular film-receiving surface by said film forming material is enhanced.
Claim 20
Independent Claim 175 words
A method for applying a thin film by sputtering to an irregular film-receiving surface of a workpiece to provide step coverage thereof, said method comprising the steps of: providing a deposition source in a process chamber with the source having an emission surface arranged in a vertical plane; mounting a workpiece in the process chamber in spaced relationship to the deposition source, said workpiece having an irregular film-receiving surface arranged in a vertical plane; energizing said deposition source for sputtering film forming material from said emission surface; rotating said workpiece relative to the deposition source as the deposition source is energized; and maintaining the emission surface and the film-receiving surface are at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted within the process chamber, whereby step coverage of said irregular film-receiving surface by said film forming material is enhanced.
Claim 21
Independent Claim 175 words
A method for applying a thin film by sputtering to an irregular film-receiving surface of a workpiece to provide step coverage thereof, said method comprising the steps of: providing a deposition source in a process chamber with the source having an emission surface arranged in a vertical plane; mounting a workpiece in the process chamber in spaced relationship to the deposition source, said workpiece having an irregular film-receiving surface arranged in a vertical plane; energizing said deposition source for sputtering film forming material from said emission surface; rotating said workpiece relative to the deposition source as the deposition source is energized; and maintaining the emission surface and the film-receiving surface are at an angle in the range of about 10 to 45 degrees, said angle defined between an imaginary line perpendicular to the emission surface of the deposition source and an imaginary line perpendicular to the film-receiving surface of the workpiece when the workpiece is mounted within the process chamber, whereby step coverage of said irregular film-receiving surface by said film forming material is enhanced.

References Cited (Backward Citations)

US3276902A Cited
US3391022A Cited
US3464907A Cited
US3573960A Cited
US3752691A Cited
DE2810811A1 Cited
JPS59172173A Cited
JPS59172174A Cited
US4599135A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-11 1990-11-10 1991-05-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-11 1994-11-10 1995-05-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-11 1998-11-10 1999-05-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag