← Back to Patent Explorer
US4662949A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a single crystal semiconductor layer from a non-single crystalline material by a shaped energy beam

Assignee: National Institute of Advanced Industrial Science and Technology
•
Filing: 1985-08-05
•
Granted: 1987-05-05
•
Expires: 2005-08-05
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract In an apparatus for forming a single crystal semiconductor layer from a non-single-crystalline semiconductor material by scanning a region of the material with an electron beam, a first pair of deflection electrodes and a second pair of deflection electrodes, both pairs being provided in the path of the electron beam. A deflection signal generated by modifying the amplitude of a high-frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the high-frequency fundamental wave signal is supplied to the deflection electrodes of the first pair. The electrodes rapidly deflect the electron beam in a first direction, while changing the range of deflecting the beam, thereby forming a locus of the beam spot on the sample. Simultaneously, the deflection electrodes of the second pair deflect the beam in a second direction, thereby annealing a region of the material, to form a single crystal semiconductor layer.

Inventors

  • 👤 Tomoyasu Inoue
  • 👤 Hiroyuki Tango
  • 👤 Kyoichi Suguro
  • 👤 Iwao Higashinakagawa
  • 👤 Toshihiko Hamasaki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 22:55
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/29; H10P14/2926; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/32; H10P14/3202; H10P14/3238; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; H10P14/3451; H10P14/3452; H10P14/3458; H10P14/3466; H10P14/38; H10P14/3802; H10P14/3808; H10P14/3818; H10P14/382; H10P95/00; H10P95/90; Y; Y10; Y10S; Y10S148/00; Y10S148/093

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 102 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an energy beam to the surface of the non-single-crystalline material; rapidly oscillating the energy beam with a high frequency signal having a modulated amplitude in first one and opposite directions to form a beam locus having a varying width on the surface of the non-single crystalline material; deflecting the beam locus in a second direction different from the first directions; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 2
Independent Claim 102 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an energy beam to the surface of the non-single-crystalline material; rapidly oscillating the energy beam with a high frequency signal having a modulated amplitude in first one and opposite directions to form a beam locus having a varying width on the surface of the non-single crystalline material; deflecting the beam locus in a second direction different from the first directions; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 3
Dependent Claim 14 words
The method according to claim 1, wherein said energy beam is an electron beam.
Claim 4
Dependent Claim 14 words
The method according to claim 1, wherein said energy beam is an ion beam.
Claim 5
Dependent Claim 14 words
The method according to claim 1, wherein said energy beam is a laser beam.
Claim 6
Independent Claim 103 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single crystalline material; rapidly oscillating the electron beam with a high frequency signal having a modulated amplitude in first one and opposite directions to form a beam locus having a varying width on the surface of the non-single crystalline material; deflecting the beam locus in a second direction different from the first directions; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 7
Independent Claim 103 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single crystalline material; rapidly oscillating the electron beam with a high frequency signal having a modulated amplitude in first one and opposite directions to form a beam locus having a varying width on the surface of the non-single crystalline material; deflecting the beam locus in a second direction different from the first directions; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 8
Dependent Claim 47 words
The method according to claim 5, wherein the electron beam is deflected in a first direction by a deflection voltage generated by modulating the amplitude of a high-frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal.
Claim 9
Dependent Claim 45 words
The method according to claim 6, wherein said electron beam forms a spot having a diameter b on the surface of the sample, the electron beam is deflected at rate v, and said modulation wave signal has a frequency F (=ω1) which is given: F·(b/v)≧1.
Claim 10
Dependent Claim 27 words
The method according to claim 6, wherein said modulation wave signal has one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-tooth waveform.
Claim 11
Dependent Claim 31 words
The method according to claim 6, wherein the amplitude of said modulation wave signal changes in both the positive direction and the negative direction from a reference potential to different extents.
Claim 12
Dependent Claim 29 words
The method according to claim 6, wherein said modulation wave signal is generated by modulating the amplitude of a first modulation wave signal with a second modulation wave signal.
Claim 13
Dependent Claim 24 words
The method according to claim 10, wherein said first modulation wave signal is out of phase with respect to said second modulation wave signal.
Claim 14
Dependent Claim 24 words
The method according to claim 10, wherein said first modulation wave signal has an amplitude different from that of said second modulation wave signal.
Claim 15
Dependent Claim 29 words
The method according to claim 10, wherein the amplitude of said first modulation wave signal changes in both the positive direction and the negative direction from a reference potential.
Claim 16
Dependent Claim 28 words
The method according to claim 10, wherein said second modulation wave signal has one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-tooth waveform.
Claim 17
Dependent Claim 22 words
The method according to claim 10, wherein said modulation wave signal is generated by adding said first and second modulation wave signals.
Claim 18
Dependent Claim 27 words
The method according to claim 10, wherein said modulation wave signal has a waveform including function of y=t 1/n , and n is not smaller than two.
Claim 19
Dependent Claim 20 words
The method according to claim 10, wherein said high-frequency fundamental wave signal has a frequency not lower than 50 MHz.
Claim 20
Dependent Claim 24 words
The method according to claim 15, wherein said first modulation wave signal has an amplitude different from that of said second modulation wave signal.
Claim 21
Dependent Claim 28 words
The method according to claim 15, wherein said second modulation wave signal has one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-tooth waveform.
Claim 22
Dependent Claim 58 words
The method according to claim 16, wherein said modulation wave signal has a waveform substantially defined by a curve represented by the function y=t 1/n , a horizontal straight line continuous to the first curve, and a second curve represented by function y=(a-t) 1/n and continuous to the horizontal straight line, and n is not smaller than two.
Claim 23
Dependent Claim 108 words
The method according to claim 16, wherein said modulation wave signal has a waveform the first half of which is substantially defined by a curve represented by the function y=t 1/n , a first horizontal straight line continuous to the first curve, and a second curve represented by the function y=(a-t) 1/n and continuous to the first horizontal straight line, and the second half of which is substantially defined by a third curve represented by the function y=-(t-a) 1/n , a second horizontal straight line continuous to the third curve, and a fourth curve represented by the function y=-(a-t) 1/n and continuous to the second horizontal straight line.
Claim 24
Dependent Claim 20 words
The method according to claim 20, wherein said modulation wave signal has a frequency of not lower than 10 KHz.
Claim 25
Dependent Claim 20 words
The method according to claim 20, wherein said modulation wave signal has a frequency of not higher than 10 KHz.
Claim 26
Dependent Claim 18 words
The method according to claim 20, wherein said modulation wave signal has a frequency of about 1 KHz.
Claim 27
Independent Claim 119 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single crystalline material; rapidly oscillating the electron beam with a high frequency signal having a constant amplitude and a varying base level in first one and opposite directions to form a beam locus having a constant radiation width and a varying radiation range, the surface of the non-single crystalline material being radiated by the beam locus; deflecting the beam locus in a second direction different from the first direction; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 28
Independent Claim 119 words
A method of forming a single crystal semiconductor layer from a non-single crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single crystalline material; rapidly oscillating the electron beam with a high frequency signal having a constant amplitude and a varying base level in first one and opposite directions to form a beam locus having a constant radiation width and a varying radiation range, the surface of the non-single crystalline material being radiated by the beam locus; deflecting the beam locus in a second direction different from the first direction; and annealing the surface radiated by the beam locus, thereby forming a single crystal semiconductor layer on the annealed surface.
Claim 29
Dependent Claim 48 words
The method according to claim 25, wherein the electron beam is deflected in a first direction by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal.
Claim 30
Dependent Claim 27 words
The method according to claim 26, wherein said modulation wave signal has one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-toothed waveform.
Claim 31
Dependent Claim 25 words
The method according to claim 26, wherein the phase of the deflection signal is shifted by 180° from the deflection signal used in adjacent regions.
Claim 32
Independent Claim 150 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said electron beam being deflected at rate v, and said modulation wave signal having a frequency F (=ω1) which is given: F·(b/v)≧1; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 33
Independent Claim 150 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said electron beam being deflected at rate v, and said modulation wave signal having a frequency F (=ω1) which is given: F·(b/v)≧1; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 34
Independent Claim 148 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said modulation wave signal having one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-toothed waveform; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 35
Independent Claim 148 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said modulation wave signal having one of a sine waveform, a triangular waveform, a polygonal waveform and a saw-toothed waveform; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 36
Independent Claim 152 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; the amplitude of said modulation wave signal changing in both the positive direction and the negative direction from a reference potential to different extents; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 37
Independent Claim 152 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; the amplitude of said modulation wave signal changing in both the positive direction and the negative direction from a reference potential to different extents; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 38
Independent Claim 150 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said modulation wave signal being generated by modulating the amplitude of a first modulation wave signal with a second modulation wave signal; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.
Claim 39
Independent Claim 150 words
A method of forming a single crystal semiconductor layer from a non-single-crystalline material having a surface, comprising the steps of: radiating an electron beam to the surface of the non-single-crystalline material; rapidly deflecting the electron beam in a first direction, by a deflection voltage generated by modulating the amplitude of a high frequency fundamental wave signal with a modulation wave signal having a frequency lower than that of the fundamental wave signal; thus forming a locus of the beam spot on the surface, while changing the range of deflecting the electron beam in the first direction; said modulation wave signal being generated by modulating the amplitude of a first modulation wave signal with a second modulation wave signal; deflecting the electron beam in a second direction different from the first direction; and annealing a region of the material by the deflected electron beam, thereby forming a single crystal semiconductor layer.

References Cited (Backward Citations)

US4315130A Cited
US4406709A Cited
US4473433A Cited
US4564403A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-04 1990-11-03 1991-05-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-04 1994-11-03 1995-05-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-04 1998-11-03 1999-05-05 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag