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US4659426A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma etching of refractory metals and their silicides

Assignee: Texas Instruments Inc
•
Filing: 1985-05-03
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Granted: 1987-04-21
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Expires: 2005-05-03
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Abstract

Abstract Refractory metals, refractory metal silicide, and polysilicon/refractory metal silicide sandwich structures integrated circuits are etched using carbonyl chemistry. That is, the deposited material is plasma etched using an etchant gas mixture which contains a gas, such as CO2, which can dissociate to provide carbonyl groups (CO) or, in combination with halogen sources, carbonyl halide radicals.

Inventors

  • 👤 Clyde R. Fuller
  • 👤 Gordon P. Pollack
  • 👤 Robert H. Eklund
  • 👤 Dave Monahan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:59
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/20; H10P50/26; H10P50/264; H10P50/266; H10P50/267; H10P50/268

Claims Analysis

Total Claims: 51
Claim 1
Independent Claim 79 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a composite layer structure comprising both polycrystalline silicon and a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 2
Independent Claim 79 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a composite layer structure comprising both polycrystalline silicon and a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 3
Independent Claim 69 words
A method for patterning thin-film metallization, comprising the steps of: depositing a thin film of a metal on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon: providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 4
Independent Claim 69 words
A method for patterning thin-film metallization, comprising the steps of: depositing a thin film of a metal on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon: providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 5
Independent Claim 72 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal silicide, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal silicide.
Claim 6
Independent Claim 72 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal silicide, said reagent gas flow including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal silicide.
Claim 7
Independent Claim 84 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a composite layer structure comprising both polycrystalline silicon and a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 8
Independent Claim 84 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a composite layer structure comprising both polycrystalline silicon and a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 9
Independent Claim 74 words
A method for patterning thin-film metallization, comprising the steps of: depositing a thin film of a metal on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 10
Independent Claim 74 words
A method for patterning thin-film metallization, comprising the steps of: depositing a thin film of a metal on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal.
Claim 11
Independent Claim 77 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal silicide, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal silicide.
Claim 12
Independent Claim 77 words
A method for patterning thin-film interconnects, comprising the steps of: depositing a thin film of a metal silicide on a predetermined substrate, having a patterned masking material in a predetermined pattern thereon; providing a reagent gas flow in proximity to said thin film of metal silicide, said reagent gas flow including a halogen source and including a carbonyl source gas; and applying rf power to create a plasma in proximity to said thin film of metal silicide.
Claim 13
Dependent Claim 12 words
The method of claim 1, wherein said carbonyl source comprises carbon dioxide.
Claim 14
Dependent Claim 12 words
The method of claim 2, wherein said carbonyl source comprises carbon dioxide.
Claim 15
Dependent Claim 12 words
The method of claim 3, wherein said carbonyl source comprises carbon dioxide.
Claim 16
Dependent Claim 12 words
The method of claim 4, wherein said carbonyl source comprises carbon dioxide.
Claim 17
Dependent Claim 12 words
The method of claim 5, wherein said carbonyl source comprises carbon dioxide.
Claim 18
Dependent Claim 12 words
The method of claim 6, wherein said carbonyl source comprises carbon dioxide.
Claim 19
Dependent Claim 12 words
The method of claim 1, wherein said carbonyl source comprises carbon monoxide.
Claim 20
Dependent Claim 12 words
The method of claim 2, wherein said carbonyl source comprises carbon monoxide.
Claim 21
Dependent Claim 12 words
The method of claim 3, wherein said carbonyl source comprises carbon monoxide.
Claim 22
Dependent Claim 12 words
The method of claim 4, wherein said carbonyl source comprises carbon monoxide.
Claim 23
Dependent Claim 12 words
The method of claim 5, wherein said carbonyl source comprises carbon monoxide.
Claim 24
Dependent Claim 12 words
The method of claim 6, wherein said carbonyl source comprises carbon monoxide.
Claim 25
Dependent Claim 15 words
The method of claim 4, wherein said halogen source comprises a gaseous chlorine bearing species.
Claim 26
Dependent Claim 15 words
The method of claim 5, wherein said halogen source comprises a gaseous chlorine bearing species.
Claim 27
Dependent Claim 15 words
The method of claim 6, wherein said halogen source comprises a gaseous chlorine bearing species.
Claim 28
Dependent Claim 22 words
The method of claim 2, wherein said metal is selected from the group consisting of platinum, tantalum, niobium, columbium, rhodium, and palladium.
Claim 29
Dependent Claim 22 words
The method of claim 5, wherein said metal is selected from the group consisting of platinum, tantalum, niobium, columbium, rhodium, and palladium.
Claim 30
Dependent Claim 26 words
The method of claim 1, wherein said silicide is selected from the group consisting of titanium silicide, tungsten silicide, molybdenum silicide, cobalt silicide, and nickel silicide.
Claim 31
Dependent Claim 26 words
The method of claim 3, wherein said silicide is selected from the group consisting of titanium silicide, tungsten silicide, molybdenum silicide, cobalt silicide, and nickel silicide.
Claim 32
Dependent Claim 26 words
The method of claim 4, wherein said silicide is selected from the group consisting of titanium silicide, tungsten silicide, molybdenum silicide, cobalt silicide, and nickel silicide.
Claim 33
Dependent Claim 26 words
The method of claim 6, wherein said silicide is selected from the group consisting of titanium silicide, tungsten silicide, molybdenum silicide, cobalt silicide, and nickel silicide.
Claim 34
Dependent Claim 23 words
The method of claim 4, wherein said halogen source gas is selected from the group consisting of carbon tetrachloride silicon tetrachloride, and fluorotrichloromethane.
Claim 35
Dependent Claim 23 words
The method of claim 5, wherein said halogen source gas is selected from the group consisting of carbon tetrachloride silicon tetrachloride, and fluorotrichloromethane.
Claim 36
Dependent Claim 23 words
The method of claim 6, wherein said halogen source gas is selected from the group cnsisting of carbon tetrachloride silicon tetrachloride, and fluorotrichloromethane.
Claim 37
Dependent Claim 21 words
The method of claim 4, wherein both said carbonyl source and said halogen source are provided by the same molecular species.
Claim 38
Dependent Claim 21 words
The method of claim 5, wherein both said carbonyl source and said halogen source are provided by the same molecular species.
Claim 39
Dependent Claim 21 words
The method of claim 6, wherein both said carbonyl source and said halogen source are provided by the same molecular species.
Claim 40
Dependent Claim 20 words
The method of claim 31, wherein said carbonyl source and said halogen source are both provided by a carbonyl chloride.
Claim 41
Dependent Claim 20 words
The method of claim 32, wherein said carbonyl source and said halogen source are both provided by a carbonyl chloride.
Claim 42
Dependent Claim 20 words
The method of claim 33, wherein said carbonyl source and said halogen source are both provided by a carbonyl chloride.
Claim 43
Dependent Claim 11 words
The method of claim 34, wherein said carbonyl chloride comprises phosgene.
Claim 44
Dependent Claim 11 words
The method of claim 35, wherein said carbonyl chloride comprises phosgene.
Claim 45
Dependent Claim 11 words
The method of claim 36, wherein said carbonyl chloride comprises phosgene.
Claim 46
Dependent Claim 18 words
The method of claim 2, wherein said metal is selected from the group consisting of tungsten and molybdenum.
Claim 47
Dependent Claim 18 words
The method of claim 5, wherein said metal is selected from the group consisting of tungsten and molybdenum.
Claim 48
Dependent Claim 22 words
The method of claim 5, wherein said metal is selected from the group consisting of iron, chromium, nickel, cobalt, vanadium, and manganese.
Claim 49
Dependent Claim 22 words
The method of claim 5, wherein said metal is selected from the group consisting of iron, chromium, nickel, cobalt, vanadium, and manganese.
Claim 50
Dependent Claim 19 words
The method of claim 2, wherein said metal is selected from the group consisting of copper, silver, and gold.
Claim 51
Dependent Claim 19 words
The method of claim 2, wherein said metal is selected from the group consisting of copper, silver, and gold.

References Cited (Backward Citations)

US4260649A Cited
US4243476A Cited
US4473436A Cited
US4444617A Cited
US4529475A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-20 1990-10-20 1991-04-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-20 1994-10-20 1995-04-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-20 1998-10-20 1999-04-21 $7700.00 Window Closed / Lapsed

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