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US4657950A Expired / Lapsed US ⏱️ 0.0 years remaining

Refractory binders

Assignee: HA-INTERNATIONAL LLC
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Filing: 1984-10-12
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Granted: 1987-04-14
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Expires: 2004-10-12
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Abstract

Abstract Refractory shaped articles are prepared by heating refractory mixes comprised of refractory particles and an alkoxy modified phenolic resole resin having at least one alkoxy methylene group for every 20 phenolic hydroxyl groups.

Inventors

  • 👤 Raja Iyer
  • 👤 Rasik C. Shah
  • 👤 Robert A. Laitar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 13:03
CPC Classifications
B; B22; B22C; B22C1/00; B22C1/16; B22C1/20; B22C1/22; B22C1/2233; B22C1/2246; B22C1/2253; C; C08; C08G; C08G8/00; C08G8/28; C08G8/36; C08L; C08L61/00; C08L61/04; C08L61/06; C08L61/14

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 157 words
A refractory mix consisting essentially of refractory particles, a preformed alkoxy modified phenolic resole resin and a polar solvent for the resin, said resin produced in the presence of a divalent metal ion catalyst and consisting essentially of a phenolic resole resin having at least one alkoxy methylene group for every 20 phenolic hydroxyl groups, said alkoxy methylene group having the general formula --(CH 2 O) n R where R is the alkyl group of a primary or secondary monohydric aliphatic alcohol containing from 1 to 8 carbon atoms and n is a small positive integer, and said alkoxy modified phenolic resole resin being capable of forming an 80% by weight solution in a polar solvent, which solution shows an increase in viscosity of less than about 20% per week when held at 40° C. in a closed container. wherein the alkoxy modified phenolic resole resin comprises from about 1% to 25% by weight of the mix.
Claim 2
Dependent Claim 157 words
A refractory mix consisting essentially of refractory particles, a preformed alkoxy modified phenolic resole resin and a polar solvent for the resin, said resin produced in the presence of a divalent metal ion catalyst and consisting essentially of a phenolic resole resin having at least one alkoxy methylene group for every 20 phenolic hydroxyl groups, said alkoxy methylene group having the general formula --(CH 2 O) n R where R is the alkyl group of a primary or secondary monohydric aliphatic alcohol containing from 1 to 8 carbon atoms and n is a small positive integer, and said alkoxy modified phenolic resole resin being capable of forming an 80% by weight solution in a polar solvent, which solution shows an increase in viscosity of less than about 20% per week when held at 40° C. in a closed container. wherein the alkoxy modified phenolic resole resin comprises from about 1% to 25% by weight of the mix.
Claim 3
Dependent Claim 20 words
The refractory mix of claim 1 wherein the alkoxy modified phenolic resole resin is a methoxy modified phenolic resole resin.
Claim 4
Dependent Claim 17 words
The refractory mix of claim 2 wherein the phenolic resole resin is prepared from phenol and formaldehyde.
Claim 5
Dependent Claim 12 words
The refractory mix of claim 3 wherein the refractory particles comprise magnesite.
Claim 6
Dependent Claim 20 words
The refractory mix of claim 1 wherein the alkoxy modified phenolic resole resin is an isopropoxy modified phenolic resole resin.
Claim 7
Dependent Claim 17 words
The refractory mix of claim 5 wherein the phenolic resole resin is prepared from phenol and formaldehyde.
Claim 8
Dependent Claim 12 words
The refractory mix of claim 6 wherein the refractory particles comprises magnesite.
Claim 9
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 1.
Claim 10
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 2.
Claim 11
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 3.
Claim 12
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 4.
Claim 13
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 5.
Claim 14
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 6.
Claim 15
Dependent Claim 13 words
A refractory shaped article prepared by heating the refractory mix of claim 7.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-13 1990-10-13 1991-04-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-13 1994-10-13 1995-04-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-13 1998-10-13 1999-04-14 $7700.00 Window Closed / Lapsed

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