US4473669A
Expired / Lapsed
US
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Phenolic polyols and rigid cellular compositions derived therefrom
Assignee: BASF Corp
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Filing: 1984-02-17
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Granted: 1984-09-25
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Expires: 2004-02-17
Abstract
Abstract Modified benzyl ether-containing resole polyols derived from phenol, paraformaldehyde and an aliphatic hydroxyl compound are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.
Inventors
- 👤 John P. Rupert
- 👤 John T. Patton, Jr.
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 18:52
CPC Classifications
C; C08; C08G; C08G8/00; C08G8/28; C08G8/36; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/54; C08G18/542; C08G2110/00; C08G2110/0025; C08G2110/0041; C08G2110/005; C08G2115/00; C08G2115/02; Y; Y10; Y10S; Y10S521/00; Y10S521/902
Claims Analysis
Total Claims: 5
Claim 1
Independent Claim
203 words
A rigid cellular composition obtained by reacting, in the presence of a polymerization catalyst and a blowing agent, (1) an organic polyisocyanate with (2) a modified high ortho benzyllic ether-containing resole polyol; said polyol obtained by a process comprising reacting at 100° C. to 130° C. a mixture of (a) a phenol which is free of ortho substituents, (b) a molar excess relative to the phenol of a nonaqueous aldehyde having a formula RCHO where R is hydrogen, an alkyl group of 1 to 6 carbon atoms, or a halogenated alkyl group of 1 to 3 carbon atoms, and (c) from 1 to 50 mole percent relative to the phenol of an aliphatic hydroxyl compound having 1 to 4 hydroxyl groups, 1 to 12 carbon atoms, and 0 to 5 ether oxygen atoms, in the presence of a catalytic amount of a metal derivative selected from the group consisting of (i) carboxylate salts of divalent ions of Mn, Zn, Cd, Mg, Co, Ni, Fe, Pb, Ca, Ba, and di(C 2 -C 5 alkyl)tin where the carboxylate ions each contains 1 to 20 carbon atoms, and (ii) (C n H 2n+1 ) 4 TiO 4 where n is an integer of 3 to 8.
Claim 2
Dependent Claim
203 words
A rigid cellular composition obtained by reacting, in the presence of a polymerization catalyst and a blowing agent, (1) an organic polyisocyanate with (2) a modified high ortho benzyllic ether-containing resole polyol; said polyol obtained by a process comprising reacting at 100° C. to 130° C. a mixture of (a) a phenol which is free of ortho substituents, (b) a molar excess relative to the phenol of a nonaqueous aldehyde having a formula RCHO where R is hydrogen, an alkyl group of 1 to 6 carbon atoms, or a halogenated alkyl group of 1 to 3 carbon atoms, and (c) from 1 to 50 mole percent relative to the phenol of an aliphatic hydroxyl compound having 1 to 4 hydroxyl groups, 1 to 12 carbon atoms, and 0 to 5 ether oxygen atoms, in the presence of a catalytic amount of a metal derivative selected from the group consisting of (i) carboxylate salts of divalent ions of Mn, Zn, Cd, Mg, Co, Ni, Fe, Pb, Ca, Ba, and di(C 2 -C 5 alkyl)tin where the carboxylate ions each contains 1 to 20 carbon atoms, and (ii) (C n H 2n+1 ) 4 TiO 4 where n is an integer of 3 to 8.
Claim 3
Dependent Claim
46 words
The composition of claim 1 wherein the polymerization catalyst is a polyurethane formation catalyst, the organic polyisocyanate, (1), is polymethylene polyphenylene polyisocyanate, and the amounts of (1) and (2) used are such that the ratio of isocyanate groups to hydroxyl groups is from 0.95:1 to 1.2:1.
Claim 4
Dependent Claim
34 words
The composition of claim 2 wherein the phenol component (a) is a mixture of phenol and 0 to 20 weight percent of a p-(C 1 -C 12 alkyl)phenol based on the weight of phenols.
Claim 5
Dependent Claim
13 words
The composition of claim 2 wherein the aliphatic hydroxyl compound, (c), is 1,4-butanediol.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1987-09-25 | 1988-03-26 | 1988-09-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1991-09-25 | 1992-03-26 | 1992-09-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1995-09-25 | 1996-03-26 | 1996-09-25 | $7700.00 | Window Closed / Lapsed |