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US4640715A Expired / Lapsed US ⏱️ 0.0 years remaining

Mineral binder and compositions employing the same

Assignee: Lone Star Industries Inc
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Filing: 1985-03-06
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Granted: 1987-02-03
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Expires: 2005-03-06
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Abstract

Abstract A dry, mineral binder composition is disclosed having from 6 to 25 parts by weight metakaolin, 3 to 30 parts by weight dry potassium hydroxide, 0 to 18 parts by weight slag, 0 to 60 parts by weight of a material selected from the class consisting of fly ash, calcined shale, and calcined clay, and from 1 to 150 parts, by weight, of a finely divided silica, preferably an amorphous silica. The binder is particularly useful in combination with Portland cement for forming concrete compositions.

Inventors

  • 👤 Richard E. Heitzmann
  • 👤 Mark Fitzgerald
  • 👤 James L. Sawyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 16:10
CPC Classifications
C; C04; C04B; C04B28/00; C04B28/02; C04B28/04; C04B28/006; Y; Y02; Y02P; Y02P40/00; Y02P40/10; Y02W; Y02W30/00; Y02W30/50; Y02W30/91

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 72 words
A dry, mineral binder composition for binding mineral materials comprising: from about 6 to 25 parts by weight metakaolin from about 3 to 30 parts by weight dry potassium hydroxide from 0 to 18 parts by weight slag from 0 to 60 parts by weight of at least one material selected from the class consisting of fly ash, calcined shale, and calcined clay from 1 to 150 parts of an amorphous silica.
Claim 2
Dependent Claim 72 words
A dry, mineral binder composition for binding mineral materials comprising: from about 6 to 25 parts by weight metakaolin from about 3 to 30 parts by weight dry potassium hydroxide from 0 to 18 parts by weight slag from 0 to 60 parts by weight of at least one material selected from the class consisting of fly ash, calcined shale, and calcined clay from 1 to 150 parts of an amorphous silica.
Claim 3
Dependent Claim 12 words
The composition of claim 1 wherein the amorphous silica is silica fume.
Claim 4
Dependent Claim 19 words
The composition of claim 1 wherein the amount of amorphous silica is from 30 to 100 parts by weight.
Claim 5
Dependent Claim 19 words
The composition of claim 3 wherein the amount of amorphous silica is from 40 to 75 parts by weight.
Claim 6
Dependent Claim 24 words
The composition of claim 1 wherein the material selected from the class consisting of fly ash, calcined shale, and calcined clay is fly ash.
Claim 7
Dependent Claim 17 words
The composition of claim 5 wherein the amount of fly ash is from 15 to 50% parts.
Claim 8
Dependent Claim 19 words
The composition of claim 6 wherein the amount of fly ash is from 20 to 30 parts, by weight.
Claim 9
Dependent Claim 18 words
The composition of claim 1 wherein the amount of metakaolin is from 15 to 25 parts by weight.
Claim 10
Dependent Claim 27 words
A concrete composition employing from 30 to 60 parts by weight of the binder of claim 1 and from 70 to 40 parts by weight Portland cement.
Claim 11
Dependent Claim 17 words
The composition of claim 11 wherein a portion of the Portland cement is replaced with fly ash.
Claim 12
Dependent Claim 23 words
The composition of claim 11 having from 55 to 65% Portland cement and from 45 to 35% of the binder of claim 1.
Claim 13
Dependent Claim 17 words
The composition of claim 11 having, in addition, 20%, based upon the overall weight, of fly ash.
Claim 14
Dependent Claim 71 words
A dry, mineral binder composition for binding mineral materials comprising: from about 6 to 25 parts by weight metakaolin from 3 to 30 parts by weight dry sodium hydroxide from 0 to 18 parts by weight slag from 0 to 60 parts by weight of at least one material selected from the class consisting of fly ash, calcined shale, and calcined clay from 1 to 150 parts of an amorphous silica.
Claim 15
Dependent Claim 71 words
A dry, mineral binder composition for binding mineral materials comprising: from about 6 to 25 parts by weight metakaolin from 3 to 30 parts by weight dry sodium hydroxide from 0 to 18 parts by weight slag from 0 to 60 parts by weight of at least one material selected from the class consisting of fly ash, calcined shale, and calcined clay from 1 to 150 parts of an amorphous silica.

References Cited (Backward Citations)

US4160674A Cited
US4349386A Cited
US4472199A Cited
US4509985A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-02-02 1990-08-04 1991-02-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-02-02 1994-08-04 1995-02-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-02-02 1998-08-04 1999-02-03 $7700.00 Window Closed / Lapsed

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