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Process for the electrochemical roughening of aluminum for use as printing plate supports, in an aqueous mixed electrolyte

Assignee: Hoechst AG
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Filing: 1985-04-23
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Granted: 1986-12-02
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Expires: 2005-04-23
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Abstract

Abstract Disclosed is a process for electrochemically roughening aluminum or aluminum alloys for use as printing plate supports, in an aqueous mixed electrolyte solution containing hydrochloric acid (HCl) and, as additional electrolytes, at least one organic acid selected from the group consisting of diphosphonic acids, polyphosphonic acids and gallic acid. In particular, the solution contains from 0.5 to 10.0% by weight of HCl and from 0.05 to 5.0% by weight of the organic acid (for example, 1-hydroxy-ethane-1,1-diphosphonic acid). The support materials which are particularly uniformly roughened are employed in the production of offset-printing plates.

Inventors

  • 👤 Dieter Mohr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 21:50
CPC Classifications
C; C25; C25F; C25F3/00; C25F3/02; C25F3/04; B; B41; B41N; B41N3/00; B41N3/03; B41N3/034

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 123 words
A process for the electrochemical roughening of a material selected from aluminum and aluminum alloys, comprising the steps of: placing the material in an aqueous mixed electrolyte solution containing HCl and at least one organic acid, said organic acid selected from di- and polyphosphonic acids and gallic acids; subjecting said material to the action of alternating current to produce a roughened surface; wherein the mixed electrolyte contains from about 0.5 to about 10% by weight of HCl and from 0.05 to 5.0% by weight of the organic acid; and wherein the temperature of the mixed electrolyte is from about 20° C. to about 60° C., and the current density of the alternating current is from about 3 to about 200 A/dm 2 .
Claim 2
Dependent Claim 123 words
A process for the electrochemical roughening of a material selected from aluminum and aluminum alloys, comprising the steps of: placing the material in an aqueous mixed electrolyte solution containing HCl and at least one organic acid, said organic acid selected from di- and polyphosphonic acids and gallic acids; subjecting said material to the action of alternating current to produce a roughened surface; wherein the mixed electrolyte contains from about 0.5 to about 10% by weight of HCl and from 0.05 to 5.0% by weight of the organic acid; and wherein the temperature of the mixed electrolyte is from about 20° C. to about 60° C., and the current density of the alternating current is from about 3 to about 200 A/dm 2 .
Claim 3
Dependent Claim 35 words
A process as claimed in claim 1, wherein the mixed electrolyte contains from about 0.8 to about 5.0% by weight of HCl and from about 0.1 to about 2.0% by weight of the organic acid.
Claim 4
Dependent Claim 31 words
A process as claimed in claim 1, wherein the phosphonic acids used comprise from 2 to 6 phosphonic acid groups, and an alkane moiety having from 1 to 6 carbon atoms.
Claim 5
Dependent Claim 22 words
A process as claimed in claim 3, wherein said phosphoric acids further contain additional functional groups selected from hydroxyl and amino groups.
Claim 6
Dependent Claim 23 words
A process as claimed in claim 1, wherein said di- and polyphosphonic acids are selected from 1-hydroxyethane-1,1-diphosphonic acid, amino-tris(methylenephosphonic acid) and combinations thereof.
Claim 7
Dependent Claim 25 words
A process as claimed in claim 1, wherein the dwell time of the material in said electrolyte is from about 1 to about 300 seconds.
Claim 8
Dependent Claim 29 words
A process as claimed in claim 1, wherein the rate of flow of said electrolyte on the surface of said material is from about 1 to about 300 cm/sec.
Claim 9
Dependent Claim 19 words
A process as claimed in claim 1, wherein said electrolyte contains aluminum ions in the form of aluminum salts.
Claim 10
Dependent Claim 28 words
A process as claimed in claim 8, wherein said aluminum salt is AlCl 3 present in said electrolyte in amounts of from about 0.5 to about 5.0 wt%.
Claim 11
Dependent Claim 23 words
A process as claimed in claim 1, said process further including a precleaning step comprising treating said material with an aqueous NaOH solution.
Claim 12
Dependent Claim 27 words
A process as claimed in claim 10, wherein said aqueous solution further includes one or more components selected from degreasing agents, complex formers, trichloroethylene, acetone, and methanol.
Claim 13
Dependent Claim 24 words
A process as claimed in claim 1, wherein said process further includes subjecting said material to an etching step after producing said roughened surface.
Claim 14
Dependent Claim 31 words
A process as claimed in claim 12, wherein the electrochemical roughening is conducted in a plurality of stages, and wherein an etching step is performed between each of said roughening stages.
Claim 15
Dependent Claim 57 words
A printing plate support, comprising: a material selected from aluminum and aluminum alloys, said material having a roughened surface produced by subjecting said material to an alternating current in an aqueous mixed electrolytic solution containing HCl and at least one organic acid selected from di- and polyphosphonic acid; and a radiation-sensitive layer secured onto said roughened surface.
Claim 16
Dependent Claim 57 words
A printing plate support, comprising: a material selected from aluminum and aluminum alloys, said material having a roughened surface produced by subjecting said material to an alternating current in an aqueous mixed electrolytic solution containing HCl and at least one organic acid selected from di- and polyphosphonic acid; and a radiation-sensitive layer secured onto said roughened surface.
Claim 17
Dependent Claim 26 words
A printing plate support as claimed in claim 14, wherein the average peak-to-valley height of said roughened surface is from about 1 to about 15 μm.

References Cited (Backward Citations)

US3755116A Cited
US3887447A Cited
GB1400918A Cited
US4052275A Cited
US4172772A Cited
US4339315A Cited
US4367124A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-12-01 1990-06-02 1990-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-12-01 1994-06-02 1994-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-12-01 1998-06-02 1998-12-02 $7700.00 Window Closed / Lapsed

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