Process for treating combustion systems with pressure-hydrated dolomitic lime

Claim 2

In a process for treating a combustion system wherein pressure-hydrated dolomitic lime additives are added to the system, the improvement comprising removing fly ash deposits by locally injecting said pressure-hydrated dolomitic lime additives to the situs of said fly ash deposits, at a temperature above approximately 1800° F., in an amount and concentration sufficient to cause a weakened point in the deposits when they are formed, and so that at least 5% of the total deposit weight is comprised of said pressure-hydrated dolomitic lime additives thereby facilitating subsequent removal of said deposits; operating said system to permit deposition of fly ash to occur; and subsequently removing said fly ash deposits by breaking off said deposits at their weakened points.

Claim 3

The process as defined by claim 1 wherein said combustion system is a fuel-fired boiler.

Claim 4

The process as defined by claim 2 wherein said combustion system is oil-fired.

Claim 5

The process as defined by claim 2 wherein said combustion system is coal-fired.

Claim 6

The process as defined by claim 2 wherein said combustion system combusts refuse-derived fuel.

Claim 7

The process as defined by claim 2 comprising blowing said pressure-hydrated dolomitic lime additive into the interior of said boiler with soot blowers.

Claim 8

The process as defined by claim 6 comprising injecting said pressure-hydrated dolomitic lime additive only into the gas passages of said boiler and not directly into the furnace.

Claim 9

The process as defined by claim 7 further comprising applying said additive to fly ash deposits in said gas passages, and removing said fly ash deposits to which said additive has been applied by blowing them away with said soot blowers in order to reduce fouling deposits and corrosion in said gas passages.

Claim 10

The process as defined by claim 8 comprising injecting said pressure-hydrated dolomitic lime additive into said boiler with mechanical sprayer means.

Claim 11

The process as defined by claim 9 wherein said mechanical sprayer means is connected to said soot blowers for injecting said additive into said soot blowers.

Claim 12

The process as defined by claim 10 comprising operating said mechanical sprayer means and said soot blowers to automatically inject said additive intermittently.

Claim 13

The process as defined by claim 1 wherein said pressure-hydrated dolomitic lime additive comprises a powder of finely porous particles having a high specific surface and a low settling rate in water.

Claim 14

The process as defined by claim 12 wherein substantially 100% of said pressure-hydrated dolomitic lime additive particles pass through 20 Tyler mesh screen and 79% pass through 325 mesh screen.

Claim 15

The process as defined by claim 13 wherein said pressure-hydrated dolomitic lime is formed into a slurry having a solids content between about 10-50% by weight pressure-hydrated dolomitic lime particles.

Claim 16

The process as defined by claim 1 comprising injecting a blowing medium into the interior portions of said combustion system to loosen and remove deposits in said system prior to injecting said pressure-hydrated dolomitic lime additive in order that said additive will coat the most strongly bonded deposit areas.

Claim 17

The process as defined by claim 1 further comprising injecting said pressure-hydrated dolomitic lime additive directly into the furnace of said combustion system.

Claim 18

The process as defined by claim 17 further comprising separating said pressure-hydrated dolomitic lime additive from a system fuel during injection in order to avoid bonding between said additive and said fuel.

Claim 19

A process of reducing the extent of permanent fly ash deposition within a combustion system comprising injecting a slurry of pressure-hydrated dolomitic lime additive particles directly to the situs of fly ash deposits at a temperature above approximately 1800° F. in a concentration and frequency sufficient to raise the melting point of said fly ash deposits thereby minimizing the formation of the fly ash liquid phase at the situs of injection whereby a weakened point is formed, and so that at least 5% of the total deposit weight is comprised of said pressure-hydrated dolomitic lime additives and subsequently removing subsequent fly ash deposits by breaking said deposits at said weakened point, and blowing said deposits out of said combustion system at said weakened points.

Claim 20

A process of reducing the extent of permanent fly ash deposition within a combustion system comprising injecting a slurry of pressure-hydrated dolomitic lime additive particles directly to the situs of fly ash deposits at a temperature above approximately 1800° F. in a concentration and frequency sufficient to raise the melting point of said fly ash deposits thereby minimizing the formation of the fly ash liquid phase at the situs of injection whereby a weakened point is formed, and so that at least 5% of the total deposit weight is comprised of said pressure-hydrated dolomitic lime additives and subsequently removing subsequent fly ash deposits by breaking said deposits at said weakened point, and blowing said deposits out of said combustion system at said weakened points.

Claim 21

A process of facilitating removal of slag deposits on an interior surface of a combustion system comprising the step of selectively and locally injecting a slurry of pressure-hydrated dolomitic lime additive particles directly to the situs of slag deposition at a temperature above approximately 1800° F. in a concentration and quantity sufficient to substantially coat such slag deposits, and so that at least 5% of the total deposit weight is comprised of said pressure-hydrated dolomitic lime additives, thereby: narrowing the temperature range in which the slag is plastic, reducing slag crushing strength of said deposits, and substantially eliminating bonding between said deposits and said interior surface of said combustion system, whereby said slag depositions may be removed from the coated interior surface of said combustion system.

Claim 22

A process of facilitating removal of slag deposits on an interior surface of a combustion system comprising the step of selectively and locally injecting a slurry of pressure-hydrated dolomitic lime additive particles directly to the situs of slag deposition at a temperature above approximately 1800° F. in a concentration and quantity sufficient to substantially coat such slag deposits, and so that at least 5% of the total deposit weight is comprised of said pressure-hydrated dolomitic lime additives, thereby: narrowing the temperature range in which the slag is plastic, reducing slag crushing strength of said deposits, and substantially eliminating bonding between said deposits and said interior surface of said combustion system, whereby said slag depositions may be removed from the coated interior surface of said combustion system.