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US4246245A Expired / Lapsed US ⏱️ 0.0 years remaining

SO2 Removal

Assignee: Bechtel Group Inc
•
Filing: 1979-01-02
•
Granted: 1981-01-20
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Expires: 1999-01-02
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Abstract

Abstract Improved methods are provided for the efficient and economic removal of sulfur dioxide from gases which comprise contacting the gas with neutralizing values obtained from Type S hydrated lime, i.e. calcined dolomite slaked with water under elevated temperature and pressure. The Type S hydrated dolomitic lime may be used in conjunction with a wet scrubber to provide base and neutralizing magnesium values, in a spray dryer or dry scrubber, or directly introduced into the boiler. The use of Type S hydrated dolomitic lime greatly enhances the efficiency of sulfur dioxide removal, providing for enhanced utilization of base values and more rapid rate of reaction.

Inventors

  • 👤 Jack Z. Abrams
  • 👤 Robert M. Sherwin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 20:54
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/46; B01D53/48; B01D53/50; B01D53/501

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 227 words
A continuous method for reducing the sulfur dioxide content of a sulfur dioxide containing gas which comprises: contacting said sulfur dioxide containing gas in a wet scrubbing zone with recycle tank slurry having an amount of magnesium sulfite at least sufficient to neutralize said sulfur dioxide to a predetermined value to provide an exhaust gas having a substantially reduced amount of sulfur dioxide and a wet scrubbing zone effluent containing magnesium primarily as its sulfite, bisulfite and sulfate; and wherein said recycle tank slurry is substantially free of calcium containing sulfur dioxide neutralizing values to inhibit scale formation. transferring said wet scrubbing zone effluent to a recycle tank; transferring a sidestream from said recycle tank, in an amount for continuously replenishing magnesium sulfite in said wet scrubbing zone, to an oxidizer zone; oxidizing said magnesium sulfite and bisulfite to magnesium sulfate to provide an oxidizer effluent stream; transferring at least a portion of said oxidizer effluent stream to a reaction zone, where said magnesium sulfate is reacted with calcium hydroxide to provide magnesium hydroxide and insoluble calcium sulfate and make-up magnesium is added as Type S hydrated dolomitic lime to provide an alkaline effluent; transferring said alkaline effluent to said recycle tank to mix with said wet scrubbing zone effluent to provide said recycle tank slurry; and transferring said recycle tank effluent to said wet scrubbing zone.
Claim 2
Dependent Claim 227 words
A continuous method for reducing the sulfur dioxide content of a sulfur dioxide containing gas which comprises: contacting said sulfur dioxide containing gas in a wet scrubbing zone with recycle tank slurry having an amount of magnesium sulfite at least sufficient to neutralize said sulfur dioxide to a predetermined value to provide an exhaust gas having a substantially reduced amount of sulfur dioxide and a wet scrubbing zone effluent containing magnesium primarily as its sulfite, bisulfite and sulfate; and wherein said recycle tank slurry is substantially free of calcium containing sulfur dioxide neutralizing values to inhibit scale formation. transferring said wet scrubbing zone effluent to a recycle tank; transferring a sidestream from said recycle tank, in an amount for continuously replenishing magnesium sulfite in said wet scrubbing zone, to an oxidizer zone; oxidizing said magnesium sulfite and bisulfite to magnesium sulfate to provide an oxidizer effluent stream; transferring at least a portion of said oxidizer effluent stream to a reaction zone, where said magnesium sulfate is reacted with calcium hydroxide to provide magnesium hydroxide and insoluble calcium sulfate and make-up magnesium is added as Type S hydrated dolomitic lime to provide an alkaline effluent; transferring said alkaline effluent to said recycle tank to mix with said wet scrubbing zone effluent to provide said recycle tank slurry; and transferring said recycle tank effluent to said wet scrubbing zone.
Claim 3
Dependent Claim 39 words
A method according to claim 1, including transferring a sidestream from said recycle tank to a settling zone; and separating said side stream into a sludge and a supernatant liquid and returning said supernatant liquid to said recycle tank.
Claim 4
Dependent Claim 25 words
A method according to claim 2, including transferring a portion of said sludge to said reaction zone to maintain a relatively constant suspended solids level.
Claim 5
Independent Claim 43 words
A method according to any of claims 1 to 3, wherein the pH of said alkaline effluent is in the range of about 9 to 10 and the pH of said recycle tank slurry is in the range of about 6 to 7.5
Claim 6
Dependent Claim 44 words
A method according to claim 1 including transferring a substantially calcium sulfite free sidestream from said recycle tank to a settling zone; separating said sidestream into a substantially magnesium free sludge and a supernatant liquid; and returning said supernatant liquid to said recycle tank.
Claim 7
Dependent Claim 22 words
A method according to claim 1, wherein calcium present in said recycle tank slurry is present as calcium sulfate and fly ash.
Claim 8
Dependent Claim 44 words
A method according to claim 6 including transferring a substantially calcium sulfite free sidestream from said recycle tank to a settling zone; separating said sidestream into a substantially magnesium free sludge and a supernatant liquid; and returning said supernatant liquid to said recycle tank.
Claim 9
Dependent Claim 25 words
A method according to claim 1, including the step of adding make-up water from cooling tower blowdown to said recycle tank or mist eliminator washing.
Claim 10
Independent Claim 47 words
A method according to claims 1, 6, or 8 including transferring a substantially calcium sulfite free sidestream from said recycle tank to a settling zone; separating said sidestream into a substantially magnesium free sludge and a supernatant liquid; and returning said supernatant liquid to said recycle tank.
Claim 11
Dependent Claim 231 words
A continuous method for reducing the sulfur dioxide content of a sulfur dioxide containing gas which comprises: contacting said sulfur dioxide containing gas in a wet scrubbing zone with recycle tank slurry having an amount of magnesium sulfite at least sufficient to neutralize said sulfur dioxide to a predetermined value to provide an exhaust gas having a substantially reduced amount of sulfur dioxide and a wet scrubbing zone effluent containing magnesium primarily as its sulfite, bisulfite, and sulfate; and wherein said recyle tank slurry is substantially free of calcium containing sulfur dioxide neutralizing values to inhibit scale formation; transferring said wet scrubbing zone effluent to a recycle tank; transferring a sidestream from said recycle tank in an amount for continuously replenishing magnesium sulfite in said wet scrubbing zone, to an oxidizer zone; oxidizing said magnesium sulfite and bisulfite to magnesium sulfate to provide an oxidizer effluent stream; transferring at least a portion of said oxidizer effluent stream to a reaction zone, where said magnesium sulfate is reacted with calcium hydroxide to provide magnesium hydroxide and make-up magnesium is added, in an amount sufficient to maintain the desired magnesium concentration in said recycle tank, to provide an alkaline effluent; transferring said alkaline effluent to said recycle tank to mix with said wet scrubbing zone effluent to provide said recycle tank slurry; and transferring said recycle tank effluent to said wet scrubbing zone.
Claim 12
Dependent Claim 231 words
A continuous method for reducing the sulfur dioxide content of a sulfur dioxide containing gas which comprises: contacting said sulfur dioxide containing gas in a wet scrubbing zone with recycle tank slurry having an amount of magnesium sulfite at least sufficient to neutralize said sulfur dioxide to a predetermined value to provide an exhaust gas having a substantially reduced amount of sulfur dioxide and a wet scrubbing zone effluent containing magnesium primarily as its sulfite, bisulfite, and sulfate; and wherein said recyle tank slurry is substantially free of calcium containing sulfur dioxide neutralizing values to inhibit scale formation; transferring said wet scrubbing zone effluent to a recycle tank; transferring a sidestream from said recycle tank in an amount for continuously replenishing magnesium sulfite in said wet scrubbing zone, to an oxidizer zone; oxidizing said magnesium sulfite and bisulfite to magnesium sulfate to provide an oxidizer effluent stream; transferring at least a portion of said oxidizer effluent stream to a reaction zone, where said magnesium sulfate is reacted with calcium hydroxide to provide magnesium hydroxide and make-up magnesium is added, in an amount sufficient to maintain the desired magnesium concentration in said recycle tank, to provide an alkaline effluent; transferring said alkaline effluent to said recycle tank to mix with said wet scrubbing zone effluent to provide said recycle tank slurry; and transferring said recycle tank effluent to said wet scrubbing zone.
Claim 13
Dependent Claim 38 words
A method according to claim 10, including transferring a sidestream from said recycle tank to a settling zone; and separating said sidestream into a sludge and a supernatant liquid and returning said supernatant liquid to said recycle tank.
Claim 14
Independent Claim 43 words
A method according to any of claims 10 and 11, wherein the pH of said alkaline effluent is in the range of about 9 to 10 and the pH of said recycle tank slurry is in the range of about 6 to 7.5.
Claim 15
Dependent Claim 17 words
A method according to claim 11, wherein said sludge is substantially magnesium free and calcium sulfite free.

References Cited (Backward Citations)

US2718453A Cited
GB708095A Cited
US3650692A Cited
US3622270A Cited
US3653823A Cited
US3932587A Cited
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US3929968A Cited
JPS5143999A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-01-20 1984-07-21 1985-01-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-01-20 1988-07-21 1989-01-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-01-20 1992-07-21 1993-01-20 $7700.00 Window Closed / Lapsed

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