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US4612249A Expired / Lapsed US ⏱️ 0.0 years remaining

Bonding polyurethanes to polyolefins

Assignee: RCA Corp
•
Filing: 1984-12-21
•
Granted: 1986-09-16
•
Expires: 2004-12-21
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Abstract

Abstract A process of bonding a coating of a polyurethane resin to a polyolefin substrate is provided. The polyolefin substrate is coated with a graft copolymer of a polyolefin and a functional monomer such as acrylic acid. The graft copolymer is flame treated to fuse it. A liquid polyurethane precursor composition is then applied thereto and cured.

Inventors

  • 👤 Marvin Packer
  • 👤 John X. Fritz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 11:31
CPC Classifications
B; B05; B05D; B05D3/00; B05D3/08; B05D7/00; B05D7/02; C; C08; C08J; C08J7/00; C08J7/04; C08J7/042; C08J7/0427; C08J7/043; C08J2323/00; C08J2323/02; C08J2433/00; C08J2433/04; C08J2433/06; C08J2433/08; C08J2475/00; C08J2475/04; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31551; Y10T428/31573; Y10T428/31576; Y10T428/31587; Y10T428/31855; Y10T428/31909; Y10T428/31928; Y10T428/31935; Y10T428/31938

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 68 words
A process for producing a bond between a polyolefin substrate and a polyurethane comprising: (a) forming on the polyolefin substrate a coating consisting essentially of a graft copolymer of a polyolefin and an acrylate monomer; (b) flame treating the coating for a time sufficient to fuse the graft copolymer to the substrate; (c) applying to said fused coating a liquid polyurethane precursor composition; and (d) curing said composition.
Claim 2
Dependent Claim 68 words
A process for producing a bond between a polyolefin substrate and a polyurethane comprising: (a) forming on the polyolefin substrate a coating consisting essentially of a graft copolymer of a polyolefin and an acrylate monomer; (b) flame treating the coating for a time sufficient to fuse the graft copolymer to the substrate; (c) applying to said fused coating a liquid polyurethane precursor composition; and (d) curing said composition.
Claim 3
Dependent Claim 15 words
A process in accordance with claim 1, wherein the polyolefin substrate is polyethylene or polypropylene.
Claim 4
Dependent Claim 13 words
A process in accordance with claim 2, wherein the polyolefin substrate is polyethylene.
Claim 5
Dependent Claim 17 words
A process in accordance with claim 1, wherein the graft copolymer is of polyethylene and acrylic acid.
Claim 6
Dependent Claim 20 words
A process in accordance with claim 4, wherein the graft copolymer contains about six percent by weight of acrylic acid.
Claim 7
Dependent Claim 23 words
A process in accordance with claim 1, wherein the graft copolymer coating is flame treated for from about 5 to about 10 seconds.
Claim 8
Dependent Claim 24 words
A process in accordance with claim 1, wherein the polyurethane precursor composition includes an aliphatic or cycloaliphatic isocyanate containing at least two isocyanate groups.
Claim 9
Dependent Claim 25 words
A process in accordance with claim 1, wherein the polyurethane precursor composition includes an aliphatic or cycloaliphatic polyol containing from two to four functional groups.
Claim 10
Dependent Claim 27 words
A process in accordance with claim 1, wherein the polyurethane precursor composition is cured by heating to a temperature of from about 60° to about 100° C.
Claim 11
Dependent Claim 27 words
A process in accordance with claim 1, wherein steps (c) and (d) are repeated one or more times to form a polyurethane coating of a predetermined thickness.
Claim 12
Dependent Claim 11 words
A coated polyolefin substrate produced by the process of claim 1.

References Cited (Backward Citations)

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US3198692A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-09-15 1990-03-17 1990-09-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-09-15 1994-03-17 1994-09-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-09-15 1998-03-17 1998-09-16 $7700.00 Window Closed / Lapsed

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