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US4612072A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for growing low defect, high purity crystalline layers utilizing lateral overgrowth of a patterned mask

Assignee: National Aeronautics and Space Administration
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Filing: 1985-02-28
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Granted: 1986-09-16
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Expires: 2005-02-28
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Abstract

Abstract The purity and perfection of a semiconductor is improved by depositing a patterned mask (12) of a material impervious to impurities of the semiconductor on a surface (14) of a blank (10). When a layer (40) of semiconductor is grown on the mask, the semiconductor will first grow from the surface portions exposed by the openings (16) in the mask (12) and will bridge the connecting portions of the mask to form a continuous layer (40) having improved purity, since only the portions (42) overlying the openings (16) are exposed to defects and impurities. The process can be reiterated and the mask translated to further improve the quality of grown layers.

Inventors

  • 👤 Andrew D. Morrison
  • 👤 Taher Daud

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 07:18
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/27; H10P14/276; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; Y; Y10; Y10S; Y10S148/00; Y10S148/026; Y10S148/085; Y10S148/15

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 145 words
A method of forming an improved semiconductor comprising the steps of: applying to a surface of a semiconductor a layer of a first mask having a pattern of openings exposing portions of the surface, said mask being impervious to diffusion of impurities from said surface; growing a first continuous layer of semiconductor on said surface extending from exposed portions and bridging the connecting portions of the mask to form a continuous layer; applying to a surface of said first layer of semiconductor a second mask having a pattern of openings in registration with the bridges between the openings of the first mask and a pattern of bridges overlying the openings in the first mask, and growing a second continuous layer of semiconductor on said first layer with the second layer extending from the openings in the second mask over the bridges of the second mask.
Claim 2
Independent Claim 145 words
A method of forming an improved semiconductor comprising the steps of: applying to a surface of a semiconductor a layer of a first mask having a pattern of openings exposing portions of the surface, said mask being impervious to diffusion of impurities from said surface; growing a first continuous layer of semiconductor on said surface extending from exposed portions and bridging the connecting portions of the mask to form a continuous layer; applying to a surface of said first layer of semiconductor a second mask having a pattern of openings in registration with the bridges between the openings of the first mask and a pattern of bridges overlying the openings in the first mask, and growing a second continuous layer of semiconductor on said first layer with the second layer extending from the openings in the second mask over the bridges of the second mask.
Claim 3
Dependent Claim 23 words
A method according to claim 1 in which the first mask has openings 50% to 95% of the area of the semiconductor surface.
Claim 4
Dependent Claim 23 words
A method according to claim 2 in which the first and/or second mask pattern is deposited directly on the surface by shadow masking.
Claim 5
Dependent Claim 37 words
A method according to claim 2 in which the surface is covered with a continuous layer of the first and/or second mask and portions of the mask layer are selectively removed to form said pattern using photolithography.
Claim 6
Dependent Claim 14 words
A method according to claim 4 in which the portions are removed by etching.
Claim 7
Dependent Claim 12 words
A method according to claim 1 in which the semiconductor is silicon.
Claim 8
Dependent Claim 16 words
A method according to claim 6 in which the first and/or second mask is silcon dioxide.

References Cited (Backward Citations)

US3564358A Cited
US3634150A Cited
US4378629A Cited
US4482422A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-09-15 1990-03-17 1990-09-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-09-15 1994-03-17 1994-09-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-09-15 1998-03-17 1998-09-16 $7700.00 Window Closed / Lapsed

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