Abrasive used in magnetic recording medium and production thereof

Claim 2

In a magnetic recording medium comprising a support and a magnetic recording layer coated thereon, the improvement wherein the magnetic recording layer comprises 0.1 to 15 parts per 100 parts of a magnetic powder material (weight by weight) of an abrasive having an oleophilic surface obtained by subjecting a non-magnetic inorganic powder material having a Mohs hardness of 5 or above and an average particle size of 0.1 to 2 μm and selected from the group consisting of γ-alumina, α-alumina, chromium oxide and titanium oxide to a wet contact treatment with an aqueous solution or an organic solvent solution of a dispersing agent having an oleophilic group and drying the treated powder material.

Claim 3

A magnetic recording medium according to claim 1, wherein the non-magnetic inorganic powder material is a member selected from the group consisting of α-Al 2 O 3 and TiO 2 .

Claim 4

In a process for producing a magnetic recording medium comprising a support and a magnetic recording layer coated thereon, said magnetic recording layer comprising magnetic powder material, wherein abrasive particles are incorporated into said medium, the improvement comprising prior to incorporation of the abrasive particles into the medium, subjecting said particles in the form of a non-magnetic inorganic powder material having a Mohs hardness of 5 or above and an average particle size of 0.1 to 2 μm and selected from the group consisting of γ-alumina, α-alumina, chromium oxide and titanium oxide to contact with an aqueous solution or an organic solvent solution containing 0.01 to 20 parts by weight per 100 parts of said inorganic powder material of a dispersing agent containing an oleophilic group followed by drying to thereby render the surface of the abrasive particles oleophilic and improve the dispersability thereof in the magnetic recording medium.

Claim 5

In a process for producing a magnetic recording medium comprising a support and a magnetic recording layer coated thereon, said magnetic recording layer comprising magnetic powder material, wherein abrasive particles are incorporated into said medium, the improvement comprising prior to incorporation of the abrasive particles into the medium, subjecting said particles in the form of a non-magnetic inorganic powder material having a Mohs hardness of 5 or above and an average particle size of 0.1 to 2 μm and selected from the group consisting of γ-alumina, α-alumina, chromium oxide and titanium oxide to contact with an aqueous solution or an organic solvent solution containing 0.01 to 20 parts by weight per 100 parts of said inorganic powder material of a dispersing agent containing an oleophilic group followed by drying to thereby render the surface of the abrasive particles oleophilic and improve the dispersability thereof in the magnetic recording medium.

Claim 6

A process according to claim 3, wherein the dispersing agent having an oleophilic group is used in an amount of 0.02 to 10 parts by weight per 100 parts by weight of the inorganic powder material.

Claim 7

A process according to claim 3, wherein the dispersing agent having an oleophilic group is at least one member selected from the group consisting of higher fatty acids having 10 to 18 carbon atoms; ammonium, sodium, potassium, magnesium, calcium and aluminum salts of said higher fatty acids; ammonium, sodium, potassium, magnesium, clacium and aluminum salts of sulfuric acid esters of higher alcohols having 10 to 18 carbon atoms; ammonium, sodium, potassium, magnesium, calcium and aluminum salts of alkylarylsulfonic acid esters, said alkyl group having 10 to 18 carbon atoms and said aryl group having 6 or 10 carbon atoms; ammonium, sodium, potassium, magnesium, calcium, and aluminum salts of dialkylsulfosuccinic acids, said alkyl group having 4 to 12 carbon atoms; ammonium, sodium, potassium, magnesium, calcium, and aluminum salts of polyoxyethylene alkyl ether sulfates, said alkyl group having 10 to 18 carbon atoms and said polyoxyethylene group having 7 to 13 ethylene oxide units; polyoxyethylene higher alcohol ethers, said polyoxyethylene having 7 to 13 ethylene oxide units and said higher alcohol having 10 to 18 carbon atoms; polyoxyethylene alkylphenol ethers, said polyoxyethylene having 7 to 13 ethylene oxide units and said alkyl group having 8 to 18 carbon atoms; sorbitan higher fatty acid esters, said higher fatty acid having 10 to 18 carbon atoms; polyoxyethylene-sorbitan higher fatty acid esters, said polyoxyethylene having 7 to 13 ethylene oxide units and said higher fatty acid having 10 to 18 carbon atoms; polyoxyethylene higher fatty acid esters, said polyoxyethylene having 7 to 13 ethylene oxide units and said higher fatty acid having 10 to 18 carbon atoms; glycerol higher fatty acid esters, said higher fatty acid having 10 to 18 carbon atoms; higher alkylamine acetic acid salts, said alkyl group having 10 to 18 carbon atoms; quaternary ammonium salts having alkyl groups of 1 to 18 carbon atoms; polyoxyethylene alkylamines, said polyoxyethylene having 7 to 13 ethylene oxide units and said alkyl group having 10 to 18 carbon atoms; phosphoric acid esters of higher fatty acids having 10 to 18 carbon atoms; organic silane compounds; and organotitanium compounds.

Claim 8

A process according to claim 3, wherein the non-magnetic inorganic powder material is a member selected from the group consisting of α-Al 2 O 3 and TiO 2 .