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US4588552A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of a workpiece from a creep-resistant alloy

Assignee: BBC Brown Boveri AG Switzerland
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Filing: 1984-11-01
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Granted: 1986-05-13
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Expires: 2004-11-01
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Abstract

Abstract Manufacture of a workpiece from a creep-resistant nickel superalloy which is hardened by means of an oxide dispersion, by a powder-metallurgical process in which the mechanically alloyed powder is subjected to an isothermal or quasi-isothermal hot-rolling operation, in the course of which the powder particles are converted into a flake-shaped form with a pronounced longitudinal axes, and the rolled powder is introduced into a steel container and is compressed by isostatic hot-pressing. The workpiece is afterwards subjected to an annealing treatment which is designed to develop a coarse grain size. A preferred embodiment comprises the introduction of the powder into the mold or container in an oriented manner, in order to obtain a stratified packing of the powder, and an annealing treatment which is designed to develop a coarse grain size and is performed as a zone-annealing treatment.

Inventors

  • 👤 Gunther Schroder
  • 👤 Robert Singer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 09:53
CPC Classifications
B; B22; B22F; B22F3/00; B22F3/12; B22F3/14; B22F3/15; B22F3/24; B22F9/00; B22F9/02; B22F9/04; C; C22; C22F; C22F1/00; C22F1/10; B22F2009/041; B22F2998/00; B22F2998/10; B22F2999/00; Y; Y10; Y10S; Y10S29/00; Y10S29/031

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 271 words
A process for the manufacture of a workpiece, having high creep strength at high temperatures, from a high-nickel alloy which contains a metal oxide as a hardening dispersoid, comprising the following steps: (a) preparing randomly shaped particles of a mechanically alloyed, dispersoid containing metal powder comprising a metallic alloy and a metal oxide dispersoid by bonding metallic powders and fine metallic oxide particles through a mechanical alloying process, (b) subjecting said particles of mechanically alloyed metal powder to a hot or warm rolling process, effecting non-work hardening deformation, thereby deforming said randomly shaped particles into elongated flaked shapes such that the original volume of the particles increases by no more than a factor of 5.0 and the degree of deformation, ε, is greater than 0.1, where ε=|ln(h.sub.f /h.sub.o)|, in which h o , denotes the mean particle diameter before the rolling operation and h f denotes the mean particle thickness after the rolling operation, and wherein the deformation rate ε=de/dt is maintained within the limits such that 10.sup.15 (m.sup.-2)<ε/D<10.sup.20 (m.sup.-2) ε being defined as ##EQU3## v=2 πRν=Peripheral speed of the rolls, in m/s R=radius of the rolls, in m ν=rotation speed of the rolls, in revolutions per second and D is the diffusion coefficient, represented by the equation ##EQU4## T=Temperature, in Kelvin m=unit of length, in meters s=unit of time, in seconds (c) encapsulating the resulting metal powder flakes in a metal container, and (d) subjecting said metal powder flakes to thermal-mechanical temperature by an isostatic hot-pressing operation, and then (e) immediately subjecting said treated metal powder flakes to an annealing thermal treatment operation to obtain the finished coarse grained workpiece.
Claim 2
Dependent Claim 271 words
A process for the manufacture of a workpiece, having high creep strength at high temperatures, from a high-nickel alloy which contains a metal oxide as a hardening dispersoid, comprising the following steps: (a) preparing randomly shaped particles of a mechanically alloyed, dispersoid containing metal powder comprising a metallic alloy and a metal oxide dispersoid by bonding metallic powders and fine metallic oxide particles through a mechanical alloying process, (b) subjecting said particles of mechanically alloyed metal powder to a hot or warm rolling process, effecting non-work hardening deformation, thereby deforming said randomly shaped particles into elongated flaked shapes such that the original volume of the particles increases by no more than a factor of 5.0 and the degree of deformation, ε, is greater than 0.1, where ε=|ln(h.sub.f /h.sub.o)|, in which h o , denotes the mean particle diameter before the rolling operation and h f denotes the mean particle thickness after the rolling operation, and wherein the deformation rate ε=de/dt is maintained within the limits such that 10.sup.15 (m.sup.-2)<ε/D<10.sup.20 (m.sup.-2) ε being defined as ##EQU3## v=2 πRν=Peripheral speed of the rolls, in m/s R=radius of the rolls, in m ν=rotation speed of the rolls, in revolutions per second and D is the diffusion coefficient, represented by the equation ##EQU4## T=Temperature, in Kelvin m=unit of length, in meters s=unit of time, in seconds (c) encapsulating the resulting metal powder flakes in a metal container, and (d) subjecting said metal powder flakes to thermal-mechanical temperature by an isostatic hot-pressing operation, and then (e) immediately subjecting said treated metal powder flakes to an annealing thermal treatment operation to obtain the finished coarse grained workpiece.
Claim 3
Dependent Claim 11 words
The process of claim 1, wherein ε is greater than 1.
Claim 4
Dependent Claim 48 words
The process of claim 1, wherein at least one hot-working step is carried out, after said isostatic hot-pressing step (d) and before said annealing step (e), wherein said hot-working step may comprise a forging step, a rolling step, a pressing step, a swaging step or a hot-drawing step.
Claim 5
Dependent Claim 33 words
The process of claim 1, wherein said powder metal is introduced into said metal container (c) such that the direction normal to the plane of the flake-shaped particles is parallel to the workpiece.
Claim 6
Dependent Claim 29 words
The process of claim 1, wherein said powder metal is introduced into said metal container such that the longitudinal axes of the flake-shaped particles are parallel to the workpiece.
Claim 7
Dependent Claim 72 words
The process of claim 1, wherein said powder metal is introduced into said metal container such that both the directions normal to the planes of the flake-shaped particles and the longitudinal axes of the particles are aligned such that the directions are always parallel to each other and the longitudinal axes of the particles are always parallel to each other, and the longitudinal axes of the particles are parallel to the workpiece.
Claim 8
Dependent Claim 21 words
The process of claim 1, wherein said annealing operation is a zone-annealing treatment, wherein elongated, aligned coarse grained particles are produced.
Claim 9
Dependent Claim 31 words
The process of claim 1, wherein said annealing operation is a zone-annealing treatment, wherein the temperature gradient lies in a plane parallel to the plane of the flake-shaped, parallel-stratified powder particles.
Claim 10
Dependent Claim 37 words
The process of claim 1, wherein said annealing operation is a zone-annealing treatment, wherein the temperature gradient is aligned parallel to the longitudinal axes of the rolled powder particles, wherein elongated, aligned coarse grained particles are produced.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-05-12 1989-11-11 1990-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-05-12 1993-11-11 1994-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-05-12 1997-11-11 1998-05-13 $7700.00 Window Closed / Lapsed

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