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US4555414A
Expired / Lapsed
US
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Process for producing composite product having patterned metal layer
Assignee: ID ENGINEERING Inc A MA CORP
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Filing: 1983-04-15
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Granted: 1985-11-26
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Expires: 2003-04-15
Abstract
Abstract A multilayered composite product including a base, a patterned cured resin bonded to the base and an applied metal layer selectively bonded to the patterned cured resin. The product is useful as an electrical circuit.
Inventors
- 👤 Merwin F. Hoover
- 👤 Ann B. Salamone
- 👤 Jan Vandebult
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-29 01:55
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/46; H05K3/4644; H05K3/4661; H10; H10D; H10D84/00; H10D84/01; H05K1/00; H05K1/16; H05K1/162; H05K1/165; H05K2201/00; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09563; H05K2201/09818; H05K2201/09909; H05K3/38; H05K3/381
Claims Analysis
Total Claims: 30
Claim 1
Independent Claim
144 words
The process for forming a composite product which comprises applying directly to a base a patterned layer of curable resin, curing said resin in said pattern, etching said patterned cured resin in the absence of a mask with an etchant which will permit absorption onto said patterned cured resin of a metal catalyst capable of promoting electroless metal deposition selectively but which will not chemically modify said base so as to permit absorption onto said base of a metal catalyst capable of promoting electroless metal deposition selectively, contacting said etched cured resin with a catalyst composition capable of promoting electroless metal deposition on said etched cured resin without effecting, absorption of said catalyst on said base, activating the absorbed catalyst, and electrolessly depositing a metal layer on said etched cured patterned resin selectively without effecting electroless deposition of said metal layer on the base.
Claim 2
Dependent Claim
144 words
The process for forming a composite product which comprises applying directly to a base a patterned layer of curable resin, curing said resin in said pattern, etching said patterned cured resin in the absence of a mask with an etchant which will permit absorption onto said patterned cured resin of a metal catalyst capable of promoting electroless metal deposition selectively but which will not chemically modify said base so as to permit absorption onto said base of a metal catalyst capable of promoting electroless metal deposition selectively, contacting said etched cured resin with a catalyst composition capable of promoting electroless metal deposition on said etched cured resin without effecting, absorption of said catalyst on said base, activating the absorbed catalyst, and electrolessly depositing a metal layer on said etched cured patterned resin selectively without effecting electroless deposition of said metal layer on the base.
Claim 3
Dependent Claim
12 words
The process of claim 1 wherein said base is a flexible substrate.
Claim 4
Dependent Claim
12 words
The process of claim 1 wherein said base is a rigid substrate.
Claim 5
Dependent Claim
11 words
The process of claim 1 wherein said metal layer is copper.
Claim 6
Dependent Claim
13 words
The process of claim 1 wherein said catalyst composition comprises copper and nickel.
Claim 7
Dependent Claim
14 words
The process of claim 1 wherein said catalyst composition comprises copper and nickel boride.
Claim 8
Dependent Claim
12 words
The process of claim 1 wherein said catalyst composition comprises nickel boride.
Claim 9
Dependent Claim
13 words
The process of claim 1 wherein said catalyst composition comprises palladium and tin.
Claim 10
Dependent Claim
14 words
The process of claim 1 wherein said curing is effected with electron beam radiation.
Claim 11
Dependent Claim
11 words
The process of claim 1 wherein said curing is effected thermally.
Claim 12
Dependent Claim
13 words
The process of claim 1 wherein said curing is effected with ultraviolet radiation.
Claim 13
Dependent Claim
20 words
The process of claim 1 wherein said curing is effected with ultraviolet radiation and wherein said metal layer is copper.
Claim 14
Dependent Claim
12 words
The process of claim 1 wherein said base comprises a polyimide composition.
Claim 15
Dependent Claim
12 words
The process of claim 1 wherein said base comprises a polyester composition.
Claim 16
Dependent Claim
12 words
The process of claim 1 wherein said base comprises a polyolefin composition.
Claim 17
Dependent Claim
12 words
The process of claim 1 wherein said base comprises a polycarbonate composition.
Claim 18
Dependent Claim
12 words
The process of claim 1 wherein said base comprises a polyetherimide composition.
Claim 19
Dependent Claim
18 words
The process of claim 1 wherein said substrate comprises a composite of a resin and a reinforcing component.
Claim 20
Dependent Claim
12 words
The process of claim 1 wherein the reinforcing component is fiber glass.
Claim 21
Dependent Claim
15 words
The process of claim 1 wherein said substrate comprises a composite or resin and paper.
Claim 22
Dependent Claim
18 words
The process of claim 1 wherein said substrate comprises a composite of an epoxy resin and fiber glass.
Claim 23
Dependent Claim
17 words
The process of claim 1 wherein said substrate comprises a composite of an epoxy resin and paper.
Claim 24
Dependent Claim
17 words
The process of claim 1 wherein said patterned cured resin composition comprises an epoxy containing resin composition.
Claim 25
Dependent Claim
17 words
The process of claim 1 wherein said patterned cured resin composition comprises an acrylic containing resin composition.
Claim 26
Dependent Claim
17 words
The process of claim 1 wherein said patterned cured resin composition comprises a polyimide containing resin composition.
Claim 27
Dependent Claim
18 words
The process of claim 1 wherein said patterned cured resin composition comprises an unsaturated polyolefin containing resin composition.
Claim 28
Dependent Claim
21 words
The process of claim 1 wherein a second metal layer is bonded to said metal layer bonded to the cured resin.
Claim 29
Dependent Claim
18 words
The process of claim 1 wherein a second metal layer is electrolytically applied to said electroless metal layer.
Claim 30
Dependent Claim
19 words
The process of claim 1 wherein a second metal layer comprising copper is applied to said electroless metal layer.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1988-11-25 | 1989-05-27 | 1989-11-26 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1992-11-25 | 1993-05-27 | 1993-11-26 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1996-11-25 | 1997-05-27 | 1997-11-26 | $7700.00 | Window Closed / Lapsed |